Multiquip TP24X manual Troubleshooting blade, Blade Troubleshooting

Page 32

troubleshooting (blade)

Table 7. Blade Troubleshooting

Symptom

Possible Problem

Solution

 

 

 

Irregular run of the saw blade

Poor tension in the blade material

Return saw blade to manufacturer

 

 

 

 

 

Have the saw blade aligned/flattened

 

 

 

 

Saw blade is damaged or bent

Chean the receiving flange

Saw blade wobbles when running

 

Replace saw blade.

 

 

 

 

Flange of the saw blade is damaged

Replace the saw blade flange

 

 

 

 

Shaft of the motor is bent

Replace the electric motor

 

 

 

Diamond segment becomes loose

Overheating of the saw blade; cooling water

Replace saw blade.

not sufficient

 

 

 

Wrong type of saw blade

Use harder saw blade

Excessive wear

Shaft of motor causes wobbling

Have motor or bearings of motor replaced

 

Overheating

Ensure optimum flow of cooling water

 

Saw blade too hard

Use softer blade

Cracks in or near diamond segment

Fixed flange is worn out

Have fixed flange replaced

 

Motor shaft bearing

Replace the bearing of the motor shaft

 

Saw blade type is unsuitable for the material

 

 

being cut

 

 

 

 

Saw blade is blunt

Saw blade type is unsuitable for the machine

Use appropriate type of saw blade

performance

 

 

 

 

 

 

 

Saw blade too hard

 

 

 

 

 

Diamond segments are blunt

Replace saw blade.

 

 

 

 

Poor tension in the blade material

Return saw blade to manufacturer

 

 

 

Appearance of cut is not optimal

Too much load placed on saw blade

Use a suitable saw blade

 

 

 

 

Diamond segments are blunt

Replace saw blade.

 

 

 

 

 

Arbor of the saw blade must be fitted with an

Center hole in saw blade has become wider

Saw blade has slipped on the motor shaft

appropriate adapter ring

due to wear

when running

Check the receiving flange and have it

 

 

replaced if necessary

 

 

 

 

Saw blade overheating due to lack of cooling

Ensure optimum flow of cooling water

 

water

Saw blade shows blooming colors

 

 

 

Lateral friction when cutting

The material feed is too high; proceed more

 

 

slowly

 

 

 

 

Ensure that the direction of the feed is

 

Material is not being fed parallel to saw blade

absolutely parallel to the saw blade

Grinding marks on the saw blade

 

Adjust roller table

 

 

Poor tension in blade material

Have the saw blade tensioned

 

 

 

 

 

Too much load on the saw blade

The material feed is too high; proceed more

 

slowly

 

 

 

 

 

page 32 — TP24X TILE SAW • operation and parts manual — rev. #2 (04/12/12)

Image 32
Contents Model TP24X Proposition 65 Warning Silicosis/Respiratory Warnings Silicosis WarningTable of Contents TP24X Tile SawChoose from three easy options Safety Information SaFeTy meSSageSGeneraL SaFeTy SaW SaFeTy BLade SaFeTyELeCTrIC moTor SaFeTy Power Cord/Cable SafetyLIFTIng SaFeTy TranSporTIng SaFeTySpecifications 3200Dimensions DimensionsAccessories/Replacement Parts FeaturesGeneral information Dry Cutting ApplicationsTP24X Tile SAW operation and parts manual rev. #2 04/12/12 Saw components Saw ComponentsStopper Place stopper in water tray when filling with water Support Stand Assembly Optional Electric motor components/set-upElectric Motor Components Saw set-upSet-up Water Pump AssemblyRear drip tray installation Cutting Depth BladesBlade Components Blade Installation See for proper blade use guidelinesConnecting the Power Sawing Guides Using the Cutting TablePlace the power ON/OFF switch in the OFF position down Never grab or touch a live Power cord with wet hands,Using the Drip Guard Sawing guidesPerforming Straight Cuts Performing Diagonal CutsStart-up Procedure OperationShut down Procedure Wait for the cutting blade to stop rotatingBasic Maintenance Inspect the cutting table periodically. Replace worn partsMaintenance intervals After wet cleaning and before using the machine againBefore not using the machine for a prolonged period of time After not using the machine for a prolonged period of timeTake off the old belt and replace with new belt Water pump maintenanceBelt replacement Bearing housing removal Bearing Housing InstallationRealignment Method Intially, but shifts apart as the table travels alongRail, proceed to Method Forth. If the table binds against the rail at any Further adjustment-repeat step Method Table from the guide rails. See Figure Shim may be requiredLeveling Adjustment Transporting the sawWiring diagram electric motor Electric Motor Wiring DiagramTroubleshooting blade Blade TroubleshootingTroubleshooting Saw Saw TroubleshootingExplanation of Code in Remarks Column Suggested Spare Parts Tp24x tile saw with electric motor 1 to 3 unitsMain SAW Assy Part Name Cutting Head Assy Part Name QTY Remarks Cutting table assy Cutting table assy Blade guard assy Remarks Bearing housing assy Bearing housing assy Switch Box assy Includes items w/@ Tools and accessories TP100102 OptionalTPS100034 Terms and Conditions of Sale Parts FreIgHT poLICyTP24X Tile SAW operation and parts manual rev. #2 04/12/12 HERE’S HOW to GET Help