Multiquip DCA125SSIU manual Fuel Addition, Fuel Tank Inspection, AIR Removal

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MAINTENANCE

If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result.This can lead to a loss of power, excessive carbon buildup in the combustion chamber and high fuel consumption. Change air cleaner more frequently if these conditions exists.

FUEL ADDITION

Add diesel fuel (the grade may vary according to season and locations).

Removing Water from the Fuel Tank

After prolonged use, water and other impurities accumulate in the bottom of the tank. Occasionally inspect the fuel tank for water contamination and drain the contents if required.

During cold weather, the more empty volume inside the tank, the easier it is for water to condense. This can be reduced by keeping the tank full with diesel fuel.

Cleaning Inside the Fuel Tank

If necessary, drain the fuel inside the fuel tank completely. Using a spray washer (Figure 56) wash out any deposits or debris that have accumulated inside the fuel tank.

Figure 56. Fuel Tank Cleaning

FUEL TANK INSPECTION

In addition to cleaning the fuel tank, the following components should be inspected for wear:

Rubber Suspension — look for signs of wear or deformity due to contact with oil. Replace the rubber suspension if necessary.

Fuel Hoses — inspect nylon and rubber hoses for signs of wear, deterioration and hardening.

Fuel Tank Lining — inspect the fuel tank lining for signs of excessive amounts of oil or other foreign matter.

Replacing Fuel Filter

Replace the fuel fi lter cartridge with new one every 500 hours or so.

Loosen the drain plug at the lower top of the fuel fi lter. Drain the fuel in the fuel body together with the mixed water. DO NOT spill the fuel during disassembly.

Vent any air

AIR REMOVAL

If air enters the fuel injection system of a diesel engine, starting becomes impossible. After running out of fuel, or after disassembling the fuel system, bleed the system according to the following procedure. See the ISUZU Engine Manual for details.

To restart after running out of fuel, turn the switch to the “ON” position for 15-30 seconds. Try again, if needed.

DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08) — PAGE 39

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Contents This Manual Must Accompany the Equipment AT ALL Times Model DCA125SSIUProposition 65 Warning Administrator Reporting Safety DefectsDCA125SSIU Generator Table of ContentsOrdering parts has never been easier Parts Ordering ProceduresSafety Messages Safety InformationGeneral Safety Generator Safety Always know the location of the nearest Before servicing equipment Engine SafetyTowing Safety Fuel Safety The electrical voltage required to Electrical SafetyGrounding Safety Power Cord/Cable SafetyEnvironmental Safety Battery SafetyGenerator Specifications SpecificationsDimensions DimensionsTypical Generator Grounding Application InstallationGenerator Grounding Outdoor InstallationIndoor Installation MountingGeneral Information Major Components AssemblyOwing from the U,V, and W Output Terminal Lugs to the load Generator Control PanelPage Engine Operating Panel Engine Operating PanelFuel Gauge Indicates amount of diesel fuel available Engine Speed Switch This switch controls the speedOutput Terminal Panel Familiarization Output Terminal FamiliarizationTerminal legs O and Ground are considered bonded grounds 200V Twist-Lock Auxiliary Receptacles VAC Gfci ReceptaclesOver Current Relay Connecting LoadsSingle Phase Load Three Phase LoadLoad Application Generator Output Voltages Voltage Selector SwitchVoltage Selector Switch Locking Button Generator OutputsGenerator OUTPUTS/GAUGE Reading Reading VoltageReading Amperage 3Ø-200V/1Ø-115V Uvwo Terminal Output Voltages Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-220/127 Uvwo Terminal Output Voltages1Ø-200/100V Uvwo Terminal Output Voltages 3Ø-440/254V Uvwo Terminal Output VoltagesFuel Check INSPECTION/SETUPCircuit Breakers Lubrication OILOnly use #2 diesel fuel when refueling Refueling ProcedureOperation in Freezing Weather Cleaning the RadiatorAIR Cleaner FAN Belt Tension Coolant ANTIFREEZE/SUMMER COOLANT/ WaterAlternator BatteryBattery Cable Installation WiringStarting Manual Generator START-UP Procedure ManualPlace the engine speed switch in the LOW down position Before StartingFrequency Meter Place the engine speed switch in the High position Generator START-UP Procedure Auto Mode Starting Auto Mode Before connecting this generator to anyNever stop the engine suddenly except in an emergency Generator SHUT-DOWN ProceduresNormal Shutdown Procedure Emergency Shutdown ProcedureMaintenance General Inspection AIR CleanerAir Cleaner with Dust Indicator Fuel Addition Fuel Tank InspectionAIR Removal Flushing OUT Radiator and Replacing Coolant Radiator CleaningCheck OIL Level Replacing Oil FilterTrailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Actuator Brake AdjustmentBrakes Hydraulic Surge BrakesTIRES/WHEELS/LUG Nuts Tire Wear/InflationSuspension Never use an pneumatic air gun to tighten wheel lug nuts Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramCB1 Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramController Wiring Diagram Controller Wiring DiagramTroubleshooting Generator Troubleshooting Engine Controller Method of Operation Troubleshooting Diagnostic LampExplanation of Code in Remarks Column Sample Parts ListTo 3 units Suggested Spare PartsGenerator Assy 8131015003 C01100010028131070013 8131611014Control BOX Assy 0330000180 M32130017020330000210 0330000280Control BOX Assy M3213500604 00271060165825500290 8970119490Control BOX Assy 0602122272 0027105010M9220100004 0080200007Engine and Radiator Assy 0010310025 M39232001348980527130 M3303200603Engine and Radiator Assy 0016910025 06020210700269200600 M3323500004Output Terminal Assy 0039316000 M3230700003M9220100304 M9220100404Battery Assy 0602220921 0602220198M9310500404 M9103000504Muffler Assy M3333200004 M3330100902M3333001403 1141451840Fuel Tank Assy 0605516090 M33630020020605505070 0605501076Enclosure Assy M3493114303 M3413002402M1413400004 M3423002702Enclosure Assy 36A 0041206000 M3443200703M3443600104 0037906000Enclosure Assy M9110100304 0600800320M3453700004 66A M9116100004Rubber Seals Assy 0228901050 02292011000228900880 0228900990Nameplate and Decals Assy M92010030 M3550003003M35000300A M9520100304Nameplate and Decals Assy 060050090 M9500500004M9500500104 M9510200002Freight Policy Terms and Conditions of Sale PartsPage HERE’S HOW to GET Help
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