Multiquip DCA125SSIU M3923200134, 8980527130, M3303200603, 0010310025, 0605000060, 0030012000

Page 63

ENGINE AND RADIATOR ASSY.

NO.

PART NO.

PART NAME

QTY.

REMARKS

1

M3923200134

ENGINE, ISUZU 4HK1X

1

 

1A

8980527130

FAN BELT....................................................1 ................REPLACES P/N 0602015253

2

M3303200603

ENGINE FOOT

2

 

3

0010310025

HEX HEAD BOLT

8

 

4

0040010000

WASHER, LOCK

6

 

5

0605000060

RUBBER SUSPENSION

2

 

6

0030012000

HEX NUT

2

 

7

0040012000

WASHER, LOCK

2

 

8

M3923200114

RADIATOR

1

 

8-1

0602011029

CAP

1

 

8-2

M4492601304

RUBBER SEAL

2

 

9

M9200100904

PLUG

1

 

10

0150000016

O-RING

1

 

11

0016908020

HEX HEAD BOLT

16

 

12

M3310502203

RADIATOR HOSE

1

 

13

M3310502303

RADIATOR HOSE

1

 

14

0605515148

HOSE BAND

4

 

15

M3923200124

INTER COOLER

1

 

16

0132004000

PLUG

1

 

17

M3310502403

COOLER HOSE

1

 

18

M3310502503

COOLER HOSE

1

 

19

0605515208

HOSE BAND

2

 

20

0605515204

HOSE BAND

1

 

21

0605515207

HOSE BAND

1

 

22

0602046258

AIR CLEANER

1

 

22A

0602046684

AIR CLEANER ELEMENT

1

 

22B

0602046685

AIR CLEANER ELEMENT

1

 

23

0602040650

AIR CLEANER INDICATOR

1

 

24

0602040596

AIR CLEANER BAND

2

 

25

0016908020

HEX HEAD BOLT

4

 

26

0207008000

HEX NUT

4

 

27

M3373101003

AIR CLEANER HOSE

1

 

28

M3373101103

AIR CLEANER HOSE

1

 

29

M3326100104

BLOWBY PIPE

1

 

30

0605515199

HOSE BAND

1

 

31

0605515197

HOSE BAND

3

 

32

M3373100703

AIR DUCT HOSE

1

 

33

0191701200

BLOWBY HOSE

1

 

34

0605515149

HOSE BAND

2

 

35

0602022581

ADAPTER

1

 

36

0602022561

90 DEGREE ELBOW

1

 

37

0603306590

CONNECTOR

1

 

38

0603300285

ROCKNUT

1

 

39

0605511395

VALVE

1

 

40

0603306395

HOSE JOINT

1

 

DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08) — PAGE 63

Image 63
Contents This Manual Must Accompany the Equipment AT ALL Times Model DCA125SSIUProposition 65 Warning Administrator Reporting Safety DefectsDCA125SSIU Generator Table of ContentsOrdering parts has never been easier Parts Ordering ProceduresSafety Messages Safety InformationGeneral Safety Generator Safety Always know the location of the nearest Before servicing equipment Engine SafetyTowing Safety Fuel Safety The electrical voltage required to Electrical SafetyGrounding Safety Power Cord/Cable SafetyEnvironmental Safety Battery SafetyGenerator Specifications SpecificationsDimensions DimensionsTypical Generator Grounding Application InstallationGenerator Grounding Outdoor InstallationIndoor Installation MountingGeneral Information Major Components AssemblyOwing from the U,V, and W Output Terminal Lugs to the load Generator Control PanelPage Engine Operating Panel Engine Operating PanelFuel Gauge Indicates amount of diesel fuel available Engine Speed Switch This switch controls the speedOutput Terminal Panel Familiarization Output Terminal FamiliarizationTerminal legs O and Ground are considered bonded grounds 200V Twist-Lock Auxiliary Receptacles VAC Gfci ReceptaclesOver Current Relay Connecting LoadsSingle Phase Load Three Phase LoadLoad Application Generator Output Voltages Voltage Selector SwitchVoltage Selector Switch Locking Button Generator OutputsGenerator OUTPUTS/GAUGE Reading Reading VoltageReading Amperage 3Ø-200V/1Ø-115V Uvwo Terminal Output Voltages Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-220/127 Uvwo Terminal Output Voltages1Ø-200/100V Uvwo Terminal Output Voltages 3Ø-440/254V Uvwo Terminal Output VoltagesFuel Check INSPECTION/SETUPCircuit Breakers Lubrication OILOnly use #2 diesel fuel when refueling Refueling ProcedureOperation in Freezing Weather Cleaning the RadiatorAIR Cleaner FAN Belt Tension Coolant ANTIFREEZE/SUMMER COOLANT/ WaterAlternator BatteryBattery Cable Installation WiringStarting Manual Generator START-UP Procedure ManualPlace the engine speed switch in the LOW down position Before StartingFrequency Meter Place the engine speed switch in the High position Generator START-UP Procedure Auto ModeStarting Auto Mode Before connecting this generator to anyNever stop the engine suddenly except in an emergency Generator SHUT-DOWN ProceduresNormal Shutdown Procedure Emergency Shutdown ProcedureMaintenance General Inspection AIR CleanerAir Cleaner with Dust Indicator Fuel Addition Fuel Tank InspectionAIR Removal Flushing OUT Radiator and Replacing Coolant Radiator CleaningCheck OIL Level Replacing Oil FilterTrailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Actuator Brake AdjustmentBrakes Hydraulic Surge BrakesTIRES/WHEELS/LUG Nuts Tire Wear/InflationSuspension Never use an pneumatic air gun to tighten wheel lug nuts Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramCB1 Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramController Wiring Diagram Controller Wiring DiagramTroubleshooting Generator Troubleshooting Engine Controller Method of Operation Troubleshooting Diagnostic LampExplanation of Code in Remarks Column Sample Parts ListTo 3 units Suggested Spare PartsGenerator Assy 8131015003 C01100010028131070013 8131611014Control BOX Assy 0330000180 M32130017020330000210 0330000280Control BOX Assy M3213500604 00271060165825500290 8970119490 Control BOX Assy 0602122272 0027105010M9220100004 0080200007Engine and Radiator Assy 0010310025 M39232001348980527130 M3303200603Engine and Radiator Assy 0016910025 06020210700269200600 M3323500004Output Terminal Assy 0039316000 M3230700003M9220100304 M9220100404Battery Assy 0602220921 0602220198M9310500404 M9103000504Muffler Assy M3333200004 M3330100902M3333001403 1141451840Fuel Tank Assy 0605516090 M33630020020605505070 0605501076Enclosure Assy M3493114303 M3413002402M1413400004 M3423002702Enclosure Assy 36A 0041206000 M3443200703M3443600104 0037906000Enclosure Assy M9110100304 0600800320M3453700004 66A M9116100004Rubber Seals Assy 0228901050 02292011000228900880 0228900990Nameplate and Decals Assy M92010030 M3550003003M35000300A M9520100304Nameplate and Decals Assy 060050090 M9500500004M9500500104 M9510200002Freight Policy Terms and Conditions of Sale PartsPage HERE’S HOW to GET Help
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