Multiquip DCA125SSIU manual General Information

Page 16

GENERAL INFORMATION

GENERATOR

The MQ Power Model DCA125SSIU generator (Figure 3) is a high quality portable (requires a trailer for transport) power source for telecom sites, lighting facilities, power tools, submersible pumps and other industrial and construction machinery.

ENGINE OPERATING PANEL

The “Engine Operating Panel” is provided with the following:

Tachometer

Water Temperature Gauge

Oil Pressure Gauge

Charging Ammeter Gauge

Fuel Level Gauge

Engine Speed Switch

Auto START/STOP Engine Controller (ECU)

Panel Light/Panel Light Switch

Pre-Heat Lamp

Warning Lamp

GENERATOR CONTROL PANEL

The “Generator Control Panel” is provided with the following:

Frequency Meter (Hz)

AC Ammeter (Amps)

AC Voltmeter (Volts)

Ammeter Change-Over Switch

Voltmeter Change-Over Switch

Voltage Regulator

3-Pole, 300 amp Main Circuit Breaker

“Control Box” (located behind the Gen. Control Panel)

Automatic Voltage Regulator

Current Transformer

Over-Current Relay

Starter Relay

Engine Controller (Computer Controlled)

Voltage Selector Switch

OUTPUT TERMINAL PANEL

The “Output Terminal Panel” is provided with the following:

Three 100/200V output receptacles (CS-6369), 50A

Three auxiliary circuit breakers, 50A

Two 100V output receptacles (GFCI), 20A

Two GFCI circuit breakers, 20A

Five output terminal lugs (3Ø power)

OPEN DELTA EXCITATION SYSTEM

The DCA125SSIU generator is equipped with the state of the art “Open-Delta”excitation system. The open delta system consist of an electrically independent winding wound among stationary windings of the AC output section.

There are four connections of the open delta A, B, C and D. During steady state loads, the power from the voltage regulator is supplied from the parallel connections of A to B, A to D, and C to D. These three phases of the voltage input to the voltage regulator are then rectifi ed and are the excitation current for the exciter section.

When a heavy load, such as a motor starting or a short circuit occurs, the automatic voltage regulator (AVR) switches the confi guration of the open delta to the series connection of B to C. This has the effect of adding the voltages of each phase to provide higher excitation to the exciter section and thus better voltage response during the application of heavy loads.

The connections of the AVR to the AC output windings are for sensing only. No power is required from these windings. The open-delta design provides virtually unlimited excitation current, offering maximum motor starting capabilities. The excitation does not have a “fixed ceiling” and responds according the demands of the required load.

ENGINE

The DCA125SSIU is powered by a 4 cylinder, water cooled, direct injection, turbocharged air-to-air intercooled ISUZU 4HK1X diesel engine.This engine is designed to meet every performance requirement for the generator. Reference Table 2 for engine specifi cations.

In keeping with MQ Power’s policy of constantly improving its products, the specifi cations quoted herein are subject to change without prior notice.

ELECTRIC GOVERNOR SYSTEM

The electric governor system controls the RPMs of the engine. When the engine demand increases or decreases, the governor system regulates the frequency variation to ±.25%.

EXTENSION CABLES

When electric power is to be provided to various tools or loads at some distance from the generator, extension cords are normally used. Cables should be sized to allow for distance in length and amperage so that the voltage drop between the generator and point of use (load) is held to a minimum. Use the cable selection chart (Table 6) as a guide for selecting proper extension cable size.

PAGE 16 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08)

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Contents Model DCA125SSIU This Manual Must Accompany the Equipment AT ALL TimesProposition 65 Warning Reporting Safety Defects AdministratorTable of Contents DCA125SSIU GeneratorParts Ordering Procedures Ordering parts has never been easierSafety Information Safety MessagesGenerator Safety General Safety Always know the location of the nearest Engine Safety Before servicing equipmentFuel Safety Towing SafetyElectrical Safety Grounding SafetyPower Cord/Cable Safety  The electrical voltage required toBattery Safety Environmental SafetySpecifications Generator Specifications Dimensions DimensionsInstallation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationMounting Generator GroundingGeneral Information Assembly Major ComponentsGenerator Control Panel Owing from the U,V, and W Output Terminal Lugs to the loadPage Engine Operating Panel Engine Operating PanelEngine Speed Switch This switch controls the speed Fuel Gauge Indicates amount of diesel fuel availableOutput Terminal Familiarization Output Terminal Panel FamiliarizationTerminal legs O and Ground are considered bonded grounds VAC Gfci Receptacles 200V Twist-Lock Auxiliary ReceptaclesConnecting Loads Over Current RelayThree Phase Load Single Phase LoadLoad Application Voltage Selector Switch Voltage Selector Switch Locking ButtonGenerator Outputs Generator Output VoltagesReading Voltage Generator OUTPUTS/GAUGE ReadingReading Amperage Output Terminal Panel Connections Uvwo Terminal Output Voltages3Ø-220/127 Uvwo Terminal Output Voltages 3Ø-200V/1Ø-115V Uvwo Terminal Output Voltages3Ø-440/254V Uvwo Terminal Output Voltages 1Ø-200/100V Uvwo Terminal Output VoltagesINSPECTION/SETUP Circuit BreakersLubrication OIL Fuel CheckRefueling Procedure Only use #2 diesel fuel when refuelingCleaning the Radiator AIR Cleaner FAN Belt TensionCoolant ANTIFREEZE/SUMMER COOLANT/ Water Operation in Freezing WeatherBattery Battery Cable InstallationWiring AlternatorGenerator START-UP Procedure Manual Place the engine speed switch in the LOW down positionBefore Starting Starting ManualFrequency Meter Generator START-UP Procedure Auto Mode Starting Auto ModeBefore connecting this generator to any Place the engine speed switch in the High positionGenerator SHUT-DOWN Procedures Normal Shutdown ProcedureEmergency Shutdown Procedure Never stop the engine suddenly except in an emergencyGeneral Inspection AIR Cleaner MaintenanceAir Cleaner with Dust Indicator Fuel Tank Inspection Fuel AdditionAIR Removal Radiator Cleaning Check OIL LevelReplacing Oil Filter Flushing OUT Radiator and Replacing CoolantTrailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Brake Adjustment BrakesHydraulic Surge Brakes ActuatorTire Wear/Inflation TIRES/WHEELS/LUG NutsSuspension Lug Nut Torque Requirements Never use an pneumatic air gun to tighten wheel lug nutsTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram CB1Engine Wiring Diagram Engine Wiring DiagramController Wiring Diagram Controller Wiring DiagramTroubleshooting Generator Troubleshooting Engine Controller Troubleshooting Diagnostic Lamp Method of OperationSample Parts List Explanation of Code in Remarks ColumnSuggested Spare Parts To 3 unitsGenerator Assy C0110001002 81310700138131611014 8131015003Control BOX Assy M3213001702 03300002100330000280 0330000180Control BOX Assy 0027106016 58255002908970119490 M3213500604Control BOX Assy 0027105010 M92201000040080200007 0602122272Engine and Radiator Assy M3923200134 8980527130M3303200603 0010310025Engine and Radiator Assy 0602021070 0269200600M3323500004 0016910025Output Terminal Assy M3230700003 M9220100304M9220100404 0039316000Battery Assy 0602220198 M9310500404M9103000504 0602220921Muffler Assy M3330100902 M33330014031141451840 M3333200004Fuel Tank Assy M3363002002 06055050700605501076 0605516090Enclosure Assy M3413002402 M1413400004M3423002702 M3493114303Enclosure Assy M3443200703 M34436001040037906000 36A 0041206000Enclosure Assy 0600800320 M345370000466A M9116100004 M9110100304Rubber Seals Assy 0229201100 02289008800228900990 0228901050Nameplate and Decals Assy M3550003003 M35000300AM9520100304 M92010030Nameplate and Decals Assy M9500500004 M9500500104M9510200002 060050090Terms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help
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