Multiquip DCA125SSIU manual Troubleshooting Engine Controller

Page 50

TROUBLESHOOTING (ENGINE CONTROLLER)

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 20 (Engine Controller Troubleshooting) as a basic guideline for troubleshooting the Microprocessor Engine Controller unit (MPEC). If the problem cannot be remedied, consult our company's business office or service plant.

Table 18. Engine Controller Troubleshooting (MPEC)

Symptom

Possible Problem

Solution

 

Low oil level?

Fill oil level.

Low oil pressure light is on.

Oil pressure sending unit failure?

Replace oil pressure sending unit.

Time delay malfunction in controller?

Refer to dealer.

 

 

Wire shorted?

Inspect/repair wire.

 

Fan belt tension incorrect?

Tighten/replace fan belt.

 

Air fl ow is not circulating through radiator?

Clean/repair radiator grill.

 

Doors open?

Close doors.

High coolant temperature

Exhaust leaking?

Replace/repair gaskets or faulty part.

light is on.

Generator being overloaded?

Check/reduce load.

 

Thermostat failure?

Replace thermostat.

 

Air intake blocked?

Clean all air intakes.

 

Temperature switch failure

Replace temperature switch.

Overcrank light is on.

No or low fuel?

Fill fuel level.

Controller needs to be calibrated?

Refer to dealer.

 

 

RPM engine speed too high?

Adjust RPM.

Overspeed light is on.

Governor actuator needs to be adjusted?

Adjust governor actuator.

Governor controller needs to be adjusted?

Adjust governor controller.

 

 

Engine controller needs to be calibrated?

Refer to dealer.

 

Magnetic pickup out of adjustment?

Adjust magnetic pickup.

Overspeed and engine start

Magnetic pickup dirty?

Clean magnetic pickup.

lights are on at same time..

Is magnetic pickup cable connected?

Inspect magnetic pickup cable and

 

 

connect cable securely.

 

 

 

 

 

PAGE 50 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08)

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Contents Model DCA125SSIU This Manual Must Accompany the Equipment AT ALL TimesProposition 65 Warning Reporting Safety Defects AdministratorTable of Contents DCA125SSIU GeneratorParts Ordering Procedures Ordering parts has never been easierSafety Information Safety Messages Always know the location of the nearest General SafetyGenerator Safety Engine Safety Before servicing equipmentFuel Safety Towing SafetyPower Cord/Cable Safety Electrical SafetyGrounding Safety  The electrical voltage required toBattery Safety Environmental SafetySpecifications Generator SpecificationsDimensions DimensionsInstallation Typical Generator Grounding ApplicationMounting Outdoor InstallationIndoor Installation Generator GroundingGeneral Information Assembly Major ComponentsGenerator Control Panel Owing from the U,V, and W Output Terminal Lugs to the loadPage Engine Operating Panel Engine Operating PanelEngine Speed Switch This switch controls the speed Fuel Gauge Indicates amount of diesel fuel availableTerminal legs O and Ground are considered bonded grounds Output Terminal Panel FamiliarizationOutput Terminal Familiarization VAC Gfci Receptacles 200V Twist-Lock Auxiliary ReceptaclesConnecting Loads Over Current RelayLoad Application Single Phase LoadThree Phase Load Generator Outputs Voltage Selector SwitchVoltage Selector Switch Locking Button Generator Output VoltagesReading Amperage Generator OUTPUTS/GAUGE ReadingReading Voltage 3Ø-220/127 Uvwo Terminal Output Voltages Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-200V/1Ø-115V Uvwo Terminal Output Voltages3Ø-440/254V Uvwo Terminal Output Voltages 1Ø-200/100V Uvwo Terminal Output VoltagesLubrication OIL INSPECTION/SETUPCircuit Breakers Fuel CheckRefueling Procedure Only use #2 diesel fuel when refuelingCoolant ANTIFREEZE/SUMMER COOLANT/ Water Cleaning the RadiatorAIR Cleaner FAN Belt Tension Operation in Freezing WeatherWiring BatteryBattery Cable Installation AlternatorBefore Starting Generator START-UP Procedure ManualPlace the engine speed switch in the LOW down position Starting ManualFrequency Meter Before connecting this generator to any Generator START-UP Procedure Auto ModeStarting Auto Mode Place the engine speed switch in the High positionEmergency Shutdown Procedure Generator SHUT-DOWN ProceduresNormal Shutdown Procedure Never stop the engine suddenly except in an emergencyAir Cleaner with Dust Indicator MaintenanceGeneral Inspection AIR Cleaner AIR Removal Fuel AdditionFuel Tank Inspection Replacing Oil Filter Radiator CleaningCheck OIL Level Flushing OUT Radiator and Replacing CoolantCoupler Type of hitch used on the trailer for towing Trailer MaintenanceTrailer Maintenance Hydraulic Surge Brakes Brake AdjustmentBrakes ActuatorSuspension TIRES/WHEELS/LUG NutsTire Wear/Inflation Lug Nut Torque Requirements Never use an pneumatic air gun to tighten wheel lug nutsTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram CB1Engine Wiring Diagram Engine Wiring DiagramController Wiring Diagram Controller Wiring DiagramTroubleshooting Generator Troubleshooting Engine Controller Troubleshooting Diagnostic Lamp Method of OperationSample Parts List Explanation of Code in Remarks ColumnSuggested Spare Parts To 3 unitsGenerator Assy 8131611014 C01100010028131070013 8131015003Control BOX Assy 0330000280 M32130017020330000210 0330000180Control BOX Assy 8970119490 00271060165825500290 M3213500604Control BOX Assy 0080200007 0027105010M9220100004 0602122272Engine and Radiator Assy M3303200603 M39232001348980527130 0010310025Engine and Radiator Assy M3323500004 06020210700269200600 0016910025Output Terminal Assy M9220100404 M3230700003M9220100304 0039316000Battery Assy M9103000504 0602220198M9310500404 0602220921Muffler Assy 1141451840 M3330100902M3333001403 M3333200004Fuel Tank Assy 0605501076 M33630020020605505070 0605516090Enclosure Assy M3423002702 M3413002402M1413400004 M3493114303Enclosure Assy 0037906000 M3443200703M3443600104 36A 0041206000Enclosure Assy 66A M9116100004 0600800320M3453700004 M9110100304Rubber Seals Assy 0228900990 02292011000228900880 0228901050Nameplate and Decals Assy M9520100304 M3550003003M35000300A M92010030Nameplate and Decals Assy M9510200002 M9500500004M9500500104 060050090Terms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help
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DCA125SSIU specifications

The Multiquip DCA125SSIU is a robust and versatile diesel generator that is designed to meet the power needs of various applications, from construction sites to events and emergency situations. With a power output of 125 kVA, this generator combines efficiency and reliability, making it an ideal choice for professionals who demand optimal performance in challenging environments.

One of the primary features of the DCA125SSIU is its industrial-grade a diesel engine. This engine not only delivers impressive power but also emphasizes fuel efficiency. The generator is equipped with advanced fuel management technologies that help minimize consumption while maximizing output, making it cost-effective for long-term use.

In terms of durability, the DCA125SSIU is built with a sturdy enclosure that protects it from environmental factors. The weather-resistant design ensures that it operates effectively in a variety of weather conditions, ensuring reliable performance when needed the most. Additionally, its compact size allows for easy transport and storage, which is particularly beneficial for contractors and rental companies.

The DCA125SSIU features a user-friendly control panel that provides essential information at a glance. This panel includes gauges for monitoring key parameters such as voltage, frequency, and hours of operation. It also has an automatic voltage regulator (AVR) that maintains consistent voltage output, safeguarding connected equipment from potential damage caused by power fluctuations.

Safety is a priority with the DCA125SSIU, as it is equipped with several emergency shutdown features. These include low oil pressure, high temperature, and overload protection, ensuring that the generator operates safely under all conditions. Further enhancing its operational reliability, the generator comes with a built-in fuel tank that allows for extended runtime, reducing the frequency of refueling during use.

In summary, the Multiquip DCA125SSIU is a powerful, durable, and efficient diesel generator that meets the diverse power needs of various industries. Its combination of a high-performance engine, user-friendly control panel, robust safety features, and fuel efficiency makes it an exceptional choice for anyone looking for a reliable power solution. Whether for temporary power during events, backup for critical systems, or support at construction sites, the DCA125SSIU is engineered to perform.