Multiquip manual DCA125SSIU Generator, Table of Contents

Page 4

TABLE OF CONTENTS

DCA125SSIU Generator

Proposition 65 Warning

2

Reporting Safety Defects

3

Table Of Contents

4

Parts Ordering Procedures

5

Safety Information

6-11

Specifi cations

12

Dimensions

13

Installation

14-15

General Information

16

Major Components

17

Generator Control Panel

18

Engine Operating Panel

20-21

Output Terminal Panel Familiarization

22-24

Load Application

25

Generator Outputs

26-27

Gauge Reading

27

Output Terminal Panel Connections

28-29

Inspection/Setup

30-33

Generator Start-Up Procedure (Manual)

34-35

Generator Start-Up ProceduRe (Auto Mode)

36

Generator Shut-Down Procedures

37

Maintenance

38-41

Trailer Maintenance

42-44

Trailer Wiring Diagram

45

Generator Wiring Diagram

46

Engine Wiring Diagram

47

Controller Wiring Diagram

48

Troubleshooting (Generator)

49

Troubleshooting (Engine Controller)

50

Troubleshooting (Diagnostic Lamp)

51

Explanation Of Code In Remarks Column

52

Suggested Spare Parts

53

Component Drawings

Generator Assembly

54-55

Control Box Assembly

56-61

Engine And Radiator Assembly

62-65

Output Terminal AsseMbly

66-67

Battery Assembly

68-69

Muffl er Assembly

70-71

Fuel Tank Assembly

72-73

Enclosure Assembly

74-79

Rubber Seals Assembly

80-81

Nameplate And Decals Assembly

82-85

Terms And Conditions Of Sale — Parts

86

PAGE 4 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08)

Image 4
Contents Model DCA125SSIU This Manual Must Accompany the Equipment AT ALL TimesProposition 65 Warning Reporting Safety Defects AdministratorTable of Contents DCA125SSIU GeneratorParts Ordering Procedures Ordering parts has never been easierSafety Information Safety MessagesGenerator Safety General Safety Always know the location of the nearest Engine Safety Before servicing equipmentFuel Safety Towing SafetyElectrical Safety Grounding SafetyPower Cord/Cable Safety  The electrical voltage required toBattery Safety Environmental SafetySpecifications Generator SpecificationsDimensions DimensionsInstallation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationMounting Generator GroundingGeneral Information Assembly Major ComponentsGenerator Control Panel Owing from the U,V, and W Output Terminal Lugs to the loadPage Engine Operating Panel Engine Operating PanelEngine Speed Switch This switch controls the speed Fuel Gauge Indicates amount of diesel fuel availableOutput Terminal Familiarization Output Terminal Panel FamiliarizationTerminal legs O and Ground are considered bonded grounds VAC Gfci Receptacles 200V Twist-Lock Auxiliary ReceptaclesConnecting Loads Over Current RelayThree Phase Load Single Phase LoadLoad Application Voltage Selector Switch Voltage Selector Switch Locking ButtonGenerator Outputs Generator Output VoltagesReading Voltage Generator OUTPUTS/GAUGE ReadingReading Amperage Output Terminal Panel Connections Uvwo Terminal Output Voltages3Ø-220/127 Uvwo Terminal Output Voltages 3Ø-200V/1Ø-115V Uvwo Terminal Output Voltages3Ø-440/254V Uvwo Terminal Output Voltages 1Ø-200/100V Uvwo Terminal Output VoltagesINSPECTION/SETUP Circuit BreakersLubrication OIL Fuel CheckRefueling Procedure Only use #2 diesel fuel when refuelingCleaning the Radiator AIR Cleaner FAN Belt TensionCoolant ANTIFREEZE/SUMMER COOLANT/ Water Operation in Freezing WeatherBattery Battery Cable InstallationWiring AlternatorGenerator START-UP Procedure Manual Place the engine speed switch in the LOW down positionBefore Starting Starting ManualFrequency Meter Generator START-UP Procedure Auto Mode Starting Auto ModeBefore connecting this generator to any Place the engine speed switch in the High positionGenerator SHUT-DOWN Procedures Normal Shutdown ProcedureEmergency Shutdown Procedure Never stop the engine suddenly except in an emergencyGeneral Inspection AIR Cleaner MaintenanceAir Cleaner with Dust Indicator Fuel Tank Inspection Fuel AdditionAIR Removal Radiator Cleaning Check OIL LevelReplacing Oil Filter Flushing OUT Radiator and Replacing CoolantTrailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Brake Adjustment BrakesHydraulic Surge Brakes ActuatorTire Wear/Inflation TIRES/WHEELS/LUG NutsSuspension Lug Nut Torque Requirements Never use an pneumatic air gun to tighten wheel lug nutsTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram CB1Engine Wiring Diagram Engine Wiring DiagramController Wiring Diagram Controller Wiring DiagramTroubleshooting Generator Troubleshooting Engine Controller Troubleshooting Diagnostic Lamp Method of OperationSample Parts List Explanation of Code in Remarks ColumnSuggested Spare Parts To 3 unitsGenerator Assy C0110001002 81310700138131611014 8131015003Control BOX Assy M3213001702 03300002100330000280 0330000180Control BOX Assy 0027106016 58255002908970119490 M3213500604Control BOX Assy 0027105010 M92201000040080200007 0602122272Engine and Radiator Assy M3923200134 8980527130M3303200603 0010310025Engine and Radiator Assy 0602021070 0269200600M3323500004 0016910025Output Terminal Assy M3230700003 M9220100304M9220100404 0039316000Battery Assy 0602220198 M9310500404M9103000504 0602220921Muffler Assy M3330100902 M33330014031141451840 M3333200004Fuel Tank Assy M3363002002 06055050700605501076 0605516090Enclosure Assy M3413002402 M1413400004M3423002702 M3493114303Enclosure Assy M3443200703 M34436001040037906000 36A 0041206000Enclosure Assy 0600800320 M345370000466A M9116100004 M9110100304Rubber Seals Assy 0229201100 02289008800228900990 0228901050Nameplate and Decals Assy M3550003003 M35000300AM9520100304 M92010030Nameplate and Decals Assy M9500500004 M9500500104M9510200002 060050090Terms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help
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