Bryant 677C--A Check Heating Control, Check Gas Input, Adjust Gas Input, Unit Damage Hazard

Page 14

677C-- -- A

Pipe Plug

Manifold

 

A07679

Fig. 11 - Burner Assembly

BURNER FLAME

BURNER

MANIFOLD

C99021

Fig. 12 - Monoport Burner

Check Heating Control

Start and check the unit for proper heating control operation as follows (see furnace lighting instructions located on the inside of the control access panel:

1.Place room thermostat SYSTEM switch in the HEAT position and the fan switch is placed in AUTO position.

2.Set the heating temperature control of the thermostat above room temperature.

3.The induced-draft motor will start.

4.On a call for heating, the main burner should light within 5 sec. of the spark being energized. If the burners do not light, there is a 22-sec. delay before another 5-sec. try. If the burners still do not light, this sequence is repeated. If the burners do not light within 15 minutes from the initial call for heat, there is a lockout. To reset the control, break the 24-v power to W.

5.The evaporator fan will turn on 45 sec. after the flame has been established. The evaporator fan will turn off 45 sec. after the thermostat has been satisfied. Please note that the integrated gas unit controller (IGC) has the capability to automatically reduce the evaporator “ON” delay and in- crease the evaporator “OFF” delay in the event of high duct static and/or partially-clogged filter.

Check Gas Input

Check gas input and manifold pressure after unit start-up (See Table 3). If adjustment is required proceed as follows:

SThe rated gas inputs shown in Table 3 are for altitudes from sea level to 2000 ft (610 m) above sea level. These inputs are based on natural gas with a heating value of 1025 Btu/ft3 at 0.60

specific gravity, or propane gas with a heating value of 2500 Btu/ft3 at 1.5 specific gravity.

IN THE U.S.A.:

The input rating for altitudes above 2,000 ft (610 m) must be reduced by 4% for each 1,000 ft (305 m) above see level.

For installations below 2,000 ft (610 m), refer to the unit rating plate.

For installations above 2,000 ft (610 m) multiply the input by on the rating plate by the derate multiplier in Table 4 for correct input rate.

Table 4 – Altitude Derate Multiplier for U.S.A.*

ALTITUDE FT (M)

PERCENT OF DERATE

DERATE MULTIPLIER

FACTOR{

 

 

 

 

 

 

0---2000

0

1.00

(0---610)

 

 

 

 

 

2001---3000*

8--- 12

0.90

(610

---914)

 

 

 

 

 

 

3001

---4000

12--- 16

0.86

(315---1219)

 

 

 

 

 

 

4001

---5000

16--- 20

0.82

(1220

---1524)

 

 

 

 

 

 

5001

---6000

20--- 24

0.78

(1524

---1829)

 

 

 

 

 

 

6001

---7000

24--- 28

0.74

(1829

---2134)

 

 

 

 

 

 

7001

---8000

28--- 32

0.70

(2134

---2438)

 

 

 

 

 

 

8001

---9000

32--- 36

0.66

(2439

---2743)

 

 

 

 

 

9001---10,000

36--- 40

0.62

(2744

---3048)

 

 

 

 

 

 

* In Canada see Canadian Altitude Adjustment.

{Derate multiplier factors are based on midpoint altitude for altitude range.

IN CANADA:

The input rating for altitudes from 2,000 to 4,500 ft (610 m to 1372 m) above sea level must be derated 10% by an authorized Gas Conversion Station or Dealer.

EXAMPLE:

90,000 Btu/hr Input Furnace Installed at 4300 ft (1311 m).

Furnace Input Rate at

X

Derate Multiplier

=

Furnace Input Rate at

Sea Level

 

Factor

 

Installation Altitude

90,000

X

0.90

=

81,000

When the gas supply being used has a different heating value or specific gravity, refer to national and local codes, or contact your distributor to determine the required orifice size.

!CAUTION

UNIT DAMAGE HAZARD

Failure to follow this caution may result in reduced unit and/or component life.

Do Not redrill an orifice. Improper drilling (burrs, out-of-round holes, etc.) can cause excessive burner noise and misdirection of burner flame. If orifice hole appears damaged or it is suspected to have been redrilled, check orifice hole with a numbered drill bit of correct size.

Adjust Gas Input

The gas input to the unit is determined by measuring the gas flow at the meter or by measuring the manifold pressure. Measuring the gas flow at the meter is recommended for natural gas units. The manifold pressure must be measured to determine the input of propane gas units.

Measure Gas Flow (Natural Gas Units)

Minor adjustment to the gas flow can be made by changing the manifold pressure. The manifold pressure must be maintained between 3.2 and 3.8 IN. W.C.

14

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Contents Table of Contents Safety ConsiderationsReceiving and Installation Introduction677C--A24-30 Unit Dimensions 677C--A36-60 Unit Dimensions CPRFCURB011A00 Unit SizeCPRFCURB010A00 CPRFCURB012A00Rigging/Lifting of Unit See Fig Rig and Place UnitInspection Connect Condensate Drain Install Flue HoodInstall Gas Piping Carbon Monoxide Poisoning HazardFire or Explosion Hazard Install Duct ConnectionsConfiguring Units for Downflow Vertical Discharge CFM CompressorsRefrigerant Metering Furnace SectionHeating Inputs Physical Data Unit 677C--A Cont’dMaximum Gas Flow Capacity High-Voltage Connections Install Electrical ConnectionsSpecial Procedures for 208-V Operation Control Voltage ConnectionsTransformer Protection Balance Point Setting-Thermidistat or Hybrid ThermostatPRE-START-UP FIRE, EXPLOSION, Electrical Shock HazardCheck for Refrigerant Leaks Start-up Heating and Make Adjust- mentsSTART-UP Unit Sequence of OperationCheck Gas Input Adjust Gas InputCheck Heating Control Unit Damage HazardCheck Burner Flame Airflow and Temperature RiseLimit Switches Normal OperationChecking and Adjusting Refrigerant Charge Start-up Cooling and Make Adjust- mentsRollout Switch Indoor Airflow and Airflow AdjustmentsContinuous Fan Operation Two Cooling Fan Speeds Set-up Dehumidification feature usedGas Heating Fan Speed Set-up Color Coding for Indoor Fan Motor Leads677C--A Wet Coil Pressure Drop Filter Size CFMUnit Heating Motor Wire Rise Speed Color Range1505 1452 1413 1358 1323 1282 1234 1169 1130 25 55oF Heating 1962 1915 1880 1843 1794 1753 1711 1675 1628 35 65oF Heating 1962 1915 1880 1843 1794 1753 1711 1675 1628 30 60oF Heating 1887 1847 1783 1726 1677 1625 1578 1527 1432 30 60oF Heating 677C a 208/230-3-60 Wiring Diagram, Unit 677C--A Cooling Charging Table-Subcooling Air Filter MaintenanceCleaning the Blower Motor and Wheel Indoor Blower and MotorBurner Ignition Limit SwitchInduced Draft combustion air Blower Assembly Flue Gas PassagewaysRefrigerant Circuit Electrical Controls and WiringOutdoor Fan EXPLOSION, Personal Injury and Environmental HazardGas Input Pressure SwitchesLoss of Charge Switch Indoor AirflowExplosion Hazard High-Pressure SwitchCopeland Scroll Compressor Puron Refrigerant Compressor Oil Unit Operation and Safety HazardRefrigerant System Servicing Systems on Roofs and with Synthetic materialsPuronr R-410A Quick Reference Guide TroubleshootingSTART-UP Checklist Troubleshooting Guide Cooling or Heat Pump Heating Mode Symptom Cause RemedyLED OFF Troubleshooting Guide-HeatingTroubleshooting Guide-LED Status Codes Preliminary Information Model no TemperaturesRemove and Store in Job Files III. START-UP Electrical Supply Voltage Compressor Amps