Bryant 677C--A Troubleshooting Guide Cooling or Heat Pump Heating Mode, Symptom Cause Remedy

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677C-- -- A

Table 11 – Troubleshooting Guide - Cooling or Heat Pump Heating Mode

 

 

 

SYMPTOM

CAUSE

REMEDY

 

Power Failure

Call power company.

 

Fuse blown or circuit breaker tripped

Replace fuse or reset circuit breaker.

Compressor and Outdoor fan will not

Defective thermostat, contactor, transformer, or control

Replace component.

relay

start.

 

Insufficient line voltage

Determine cause and correct.

 

 

Incorrect or faulty wiring

Check wiring diagram and rewire correctly.

 

Thermostat setting too high

Lower thermostat setting below room temperature.

 

Faulty wiring or loose connections in compressor circuit

Check wiring and repair or replace.

 

Compressor motor burned out, seized, or internal over-

Determine cause Replace compressor.

Compressor will not start but Outdoor

load open

 

fan runs.

 

 

Defective run/start capacitor, overload, start relay

Determine cause and replace.

 

One leg of 3---phase power dead

Replace fuse or reset circuit breaker. Determine

 

cause.

 

 

Three ---phase scroll compressor makes

Scroll compressor is rotating in the wrong direction

Correct the direction of rotation by reversing the

excessive noise, and there may

3---phase power leads to the unit.

be a low pressure differential.

 

 

 

 

Refrigerant overcharge or undercharge

Recover refrigerant, evacuate system, and recharge

 

to capacities shown on nameplate.

 

 

 

Defective compressor

Replace and determine cause.

Compressor cycles (other than normally

Insufficient line voltage

Determine cause and correct.

Blocked Outdoor

Determine cause and correct.

satisfying thermostat).

 

 

Defective run/start capacitor, overload or start relay

Determine cause and replace.

 

Defective thermostat

Replace thermostat.

 

Faulty Outdoor ---fan motor or capacitor

Replace.

 

Damaged reversing valve

Determine cause and correct

 

Restriction in refrigerant system

Locate restriction and remove.

 

Dirty air filter

Replace filter.

 

Unit undersized for load

Decrease load or increase unit size.

 

Thermostat set too low

Reset thermostat.

 

Low refrigerant charge

Locate leak, repair, and recharge.

Compressor operates continuously.

Mechanical damage in compressor.

Replace compressor.

Air in system

Recover refrigerant, evacuate system, and recharge.

 

 

 

Check defrost time settings, Reset as necessary

 

Frosted coil with incorrect defrost operation

Check defrost temperature switch, Replace as nec-

 

 

essary

 

Outdoor coil dirty or restricted

Clean coil or remove restriction .

 

Dirty air filter

Replace filter.

Excessive head pressure.

Dirty Indoor or Outdoor coil

Clean coil.

Refrigerant overcharged

Recover excess refrigerant.

 

Air in system

Recover refrigerant, evacuate system, and recharge.

 

Indoor or Outdoor air restricted or air short---cycling

Determine cause and correct.

Head pressure too low.

Low refrigerant charge

Check for leaks, repair, and recharge.

Compressor IPR leaking

Replace compressor.

 

Restriction in liquid tube

Remove restriction.

 

High heat load

Check for source and eliminate.

Excessive suction pressure.

Compressor IPR leaking

Replace compressor.

Refrigerant overcharged

Recover excess refrigerant.

 

 

Reversing valve hung up or leaking internally

Replace valve

 

Dirty air filter

Replace Filter.

 

Low refrigerant charge

Check for leaks, repair, and recharge.

 

Metering device or low side restricted

Remove source of restriction.

 

Insufficient Indoor airflow

Increase air quantity. Check filter — replace if neces-

Suction pressure too low.

sary.

 

Temperature too low in conditioned area

Reset thermostat.

 

 

Outdoor ambient below 55°F (12.8°C)

Install low---ambient kit.

 

Field---installed filter ---drier restricted

Replace.

 

(Heat) Outdoor coil frosted

Move timer on control board to 30 minutes between

 

defrost cycles

 

 

Compressor runs but outdoor fan does

NC (normally closed) contacts on defrost board open

Check condition of relay on board Replace if neces-

not

sary

 

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Contents Table of Contents Safety ConsiderationsReceiving and Installation Introduction677C--A24-30 Unit Dimensions 677C--A36-60 Unit Dimensions CPRFCURB011A00 Unit SizeCPRFCURB010A00 CPRFCURB012A00Inspection Rig and Place UnitRigging/Lifting of Unit See Fig Connect Condensate Drain Install Flue HoodInstall Gas Piping Carbon Monoxide Poisoning HazardConfiguring Units for Downflow Vertical Discharge Install Duct ConnectionsFire or Explosion Hazard CFM CompressorsRefrigerant Metering Furnace SectionMaximum Gas Flow Capacity Physical Data Unit 677C--A Cont’dHeating Inputs High-Voltage Connections Install Electrical ConnectionsSpecial Procedures for 208-V Operation Control Voltage ConnectionsTransformer Protection Balance Point Setting-Thermidistat or Hybrid ThermostatPRE-START-UP FIRE, EXPLOSION, Electrical Shock HazardCheck for Refrigerant Leaks Start-up Heating and Make Adjust- mentsSTART-UP Unit Sequence of OperationCheck Gas Input Adjust Gas InputCheck Heating Control Unit Damage HazardCheck Burner Flame Airflow and Temperature RiseLimit Switches Normal OperationChecking and Adjusting Refrigerant Charge Start-up Cooling and Make Adjust- mentsRollout Switch Indoor Airflow and Airflow AdjustmentsContinuous Fan Operation Two Cooling Fan Speeds Set-up Dehumidification feature usedGas Heating Fan Speed Set-up Color Coding for Indoor Fan Motor Leads677C--A Wet Coil Pressure Drop Filter Size CFMUnit Heating Motor Wire Rise Speed Color Range1505 1452 1413 1358 1323 1282 1234 1169 1130 25 55oF Heating 1962 1915 1880 1843 1794 1753 1711 1675 1628 35 65oF Heating 1962 1915 1880 1843 1794 1753 1711 1675 1628 30 60oF Heating 1887 1847 1783 1726 1677 1625 1578 1527 1432 30 60oF Heating 677C a 208/230-3-60 Wiring Diagram, Unit 677C--A Cooling Charging Table-Subcooling Air Filter MaintenanceCleaning the Blower Motor and Wheel Indoor Blower and MotorBurner Ignition Limit SwitchInduced Draft combustion air Blower Assembly Flue Gas PassagewaysRefrigerant Circuit Electrical Controls and WiringOutdoor Fan EXPLOSION, Personal Injury and Environmental HazardGas Input Pressure SwitchesLoss of Charge Switch Indoor AirflowCopeland Scroll Compressor Puron Refrigerant High-Pressure SwitchExplosion Hazard Compressor Oil Unit Operation and Safety HazardRefrigerant System Servicing Systems on Roofs and with Synthetic materialsSTART-UP Checklist TroubleshootingPuronr R-410A Quick Reference Guide Troubleshooting Guide Cooling or Heat Pump Heating Mode Symptom Cause RemedyTroubleshooting Guide-LED Status Codes Troubleshooting Guide-HeatingLED OFF Preliminary Information Model no TemperaturesRemove and Store in Job Files III. START-UP Electrical Supply Voltage Compressor Amps