Woodstock W1737, W1738 owner manual Troubleshooting, Symptom Possible Cause How To Remedy

Page 63

W1737/W1738 Owner's Manual (Mfg. 10/09+)

Troubleshooting

Symptom

 

Possible Cause

 

How To Remedy

 

 

 

 

 

Motor will not start; fuses or

1.

Low voltage.

1.

Check power line for proper voltage.

circuit breakers blow.

2.

Open circuit in motor or loose or

2.

Inspect all lead connections on motor for loose, shorted,

 

 

shorted connections.

 

or open connections and replace or repair.

 

3.

Short circuit in motor or loose

3.

Inspect all connections on motor for loose or shorted

 

 

connections.

 

terminals or worn insulation.

 

4.

Incorrect fuses or circuit breakers.­

4.

Install correct fuses or circuit breakers.

 

5.

Faulty start capacitor.

5.

Replace the start capacitor and do not to overload motor.

 

6.

Faulty motor.

6.

Replace motor.

 

 

 

 

 

Motor overheats.

1.

Motor overloaded.

1.

Reduce load on motor.

 

2.

Air circulation through the motor

2.

Clean out motor to provide normal air circulation.

 

 

restricted.

 

 

 

 

 

 

 

Motor stalls (resulting in

1.

Short circuit in motor or loose

1.

Inspect connections on motor for loose or shorted terminals

blown fuses or tripped

 

connections.

 

or worn insulation.

circuit).

2.

Low voltage.

2.

Correct the low voltage conditions.

 

3.

Incorrect fuses or circuit breakers

3.

Install correct fuses or circuit breakers.

 

 

in power line.

 

 

 

4.

Motor overloaded.

4.

Reduce load on motor.

 

5.

Faulty run capacitor.

5.

Replace the run capacitor.

 

 

 

 

 

Machine slows when

1.

Feed rate too high.

1.

Feed workpiece slower.

operating.

2.

Depth of cut too great.

2.

Reduce depth of cut.

 

 

 

 

 

Loud, repetitious noise

1.

Pulley set screws or keys are

1.

Inspect keys and set screws. Replace or tighten if necessary.

coming from machine

 

missing or loose.

 

 

 

2.

Motor fan is hitting the cover.

2.

Tighten fan.

 

3.

V-belt is defective.

3.

Replace V-belt. See Maintenance section.

 

 

 

 

 

Machine is loud, overheats or

1.

Excessive depth of cut.

1.

Decrease depth of cut.

bogs down in the cut.

2.

Dull sanding belt.

2.

Replace sanding belt.

 

 

 

 

 

Edges of wood are rounded.

1.

Excessive depth of cut.

1.

Reduce depth of cut.

 

 

 

 

 

Uneven thickness from left to

1.

Feed table not parallel to sanding

1.

Adjust the table.

right of board.

 

roller.

 

 

 

2.

Feed belt is worn.

2.

Replace feed belt.

 

 

 

 

 

Workpiece slips on feed belt.

1.

Pressure rollers set too high.

1.

Lower pressure rollers.

 

2.

Dirty feed belt.

2.

Clean feed belt.

 

3.

Feed belt is worn.

3.

Replace feed belt.

 

 

 

 

 

Straight strip of notches on

1.

Pressure rollers are dirty or

1.

Clean or repair pressure rollers.

workpiece.

 

damaged.

 

 

 

 

 

 

 

Snake shaped marks on

1.

Sanding belt damaged or dirty.

1.

Clean or replace sanding belt.

workpiece.

 

 

 

 

 

 

 

 

 

PARTS

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Image 63
Contents OWNERS MANUAL Grinding, drilling, and other construction activities Contents Service Woodstock Technical Support About Your New SanderIndependent Motor Control System Specifications W1737 and W1738Controls and Features W1737/W1738 Disconnect machine when cleaning, adjusting or servicing Standard Safety InstructionsKeep stable footing and balance at all times Additional Safety Instructions for Sanders Correct body and hand positioning Avoiding Potential Injuries220V/440V Operation Phase Converter Connection440V Conversion W1738 Disconnect the sander from the power sourceUnpacking Box ContentsCleaning Machine Machine PlacementSanding Belt Installation Air Hose InstallationDust Collection Breather PinSanding Load Amp Meter Control PanelGeneral Operation Test RunTo complete the test run, do these steps To change the feed belt speed do these steps Setting Feed SpeedUsing the Amp Draw Meter Selecting SandpaperTo use the emergency stop, do these steps Emergency StopKeypad and Display Calibrating the TableBasic Sanding TipTo sand a workpiece, do these steps Using the Platen Jet Air FlowComplete Belt Tracking on Belt Tracking Belt tracking adjustmentOscillation system Belt Oscillation SpeedLubrication GeneralMaintaining Air System Cleaning BeltsTo adjust table stop switches, do these steps Table Stop SwitchesBrake Service To check the condition of the brake pads, do these stepsRelieve the air pressure Changing V-Belts Remove the upper belt adjustment nut and washerBelt Tension Sanding motor V-belt Adjustment Tension NutTable Parallelism To adjust the table parallelism, do these stepsFeed Belt Tension Tracking To adjust the feed belt tension and tracking, do these stepsBelt Tension Safety Switch Belt Tracking Safety SwitchPressure Rollers Belt and pressure roller AdjustmentsGeneral Motor and Transformer Connection W1737 220V Single-Phase Motor ConnectionW1737 and W1738 Control Panel Wiring W1737 General Wiring Diagram Connects To The T Terminal Only W1738 General Wiring DiagramW1738 Electrical Box Component Locations Box Wiring Diagram W1737 Electrical Box Component Locations W1737 Electrical Electrical Parts W1738 440V Conversion Parts Tools and Cabinet Parts Sandpaper #180 Sanding Motor and Frame Parts Machine Frame Table Lift System Parts Electrical BOX W1738 Feed System and Conveyor Parts XPB16 Upper Roller System Parts Eccentric ROD Air System Parts Connector 1/4N X 1/8T Sanding Drum and Roller Parts PART
# Description Safety Label Placement Description Parts Symptom Possible Cause How To Remedy TroubleshootingWarranty Comments Warranty RegistrationWoodstock international, inc. p.o. box Bellingham, wa Page High Quality Machines and Tools
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