Emerson SZO56, SZO44, SZV44 Electrical Controls, General Considerations, Switches, SwitchStatus

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Dual-Compressor Module

Installation

2.6Electrical Controls

2.6.1General Considerations

All shutdown devices are dry contact switches rated Class I, Division II that are wired to a terminal box for connection to the packager supplied control circuit. The common wires on all switches are connected together. All switches are closed unless a fault condition is detected.

All safety and protective devices must be installed and used in accordance with applicable codes and regulations.

Switches

All switch connections are wired to terminal strips in a junction box on the Compressor Module.

SwitchStatus

• Low Inlet Gas Pressure Normally Open, closes on pressure rise

High Discharge Gas Pressure Normally Closed, opens on pressure rise

• High Temperature

Normally Closed, opens on temperature rise

Electrical Considerations - Variable Speed Compressor Module

The Compressor power for a variable speed Compressor Module is the Variable Frequency Drive (VFD).

Compressor speed control can be either a 4-20 mA or 0-10V signal (transducer supplied by customer) applied to the VFD. Speed can also be manually controlled with a potentiometer or the VFD can be set for a fixed speed.

Each Compressor on a module must be protected by an individual manual reset overload between the VFD and the Compressor.

The overloads should be able to be set at a maximum of 26A.

If either overload opens, the VFD must be disabled.

The overloads must be configured for manual reset.

Normal full load run current for each Compressor on the module at 4800 rpm (80 Hz) is approximately

23A.

The customer control circuit must supply an Enable signal to the VFD before the drive will accept a Run Fwd signal.

The VFD will start when the Enable signal is on and a Run Fwd signal is applied.

The VFD will stop if the Run Fwd signal is off or the Enable signal is removed.

NOTE

The drive provides 24V for the Enable and Run Fwd signals.

The installer must connect the Enable and Run Forward terminals to the drive’s 24V terminal.

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2006SSD-75 R4 (10/10)

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Contents Copeland Scroll Compressor Module Page Table of Contents Appendix A Material Data Safety Sheet Figures Compressor Module Nomenclature Important Safety Information Safety Symbols Used in This Manual Safety Alert SymbolCompressor Module IntroductionOil coolers with fans Compressor Compressor PackageInlet gas scrubber for liquid removal Required Component-Inlet Gas Scrubber Installation GuidelinesGeneral Installation Guidelines Inlet and Discharge PressuresAmbient Temperature Range Barg SettingModule Weight Lbs. kg Compressor Module Dimensions, in. mm Installation Clearance and DimensionsCode Description Process and Instrumentation Diagrams P&IDsGeneral Considerations SwitchesSwitchStatus Electrical ControlsBrushless DC Fan Oil Cooler Fan ControlSZO44 Temperature ControlDrive Variable SpeedTypical Compressor Module power supply requirements Compressor Power data based on 480VAC Variable SpeedElectrical Requirements Control Circuit Terminations WiringOperation Pre-Startup ChecklistPost-Startup Checklist Initial Startup Compressor ModuleCheck for These Conditions Under Normal Operation Routine Maintenance MaintenanceMaintenance summary Maintenance Tools Maintenance ToolsOil Level Guidelines Maximum Speed Checking the Oil LevelOil Capacity and Type Oil Level Guidelines Minimum SpeedAdding and Removing Oil Topping Off the Oil LevelAdding Oil Draining Oil Changing the OilReplacing Oil Servicing the Scavenge Line Orifice Cleaning the Inlet ScreenChanging the Oil Filter Element Changing the Second-Stage Separator ElementMotor winding resistance Troubleshooting GuideTroubleshooting Motor Winding ResistancePlatform troubleshooting guidelines Platform Symptoms DiagnosisSpecifications Compressor Module Specifications Dual-Compressor Module Technical Support and Service Max Flow/HP as a function of discharge Configuration Suction130 140 110180 Flow rate110 120 150Components and Hazard Statement Appendix A - Material Data Safety SheetSupplier Emergency Number 989 Product Name and InformationHealth Hazard Data Spill or Leak ProceduresFire and Explosion Hazards Reactivity DataPage Page EmersonClimate.com
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