Emerson SZO56, SZO44, SZV44, SZV32 manual Installation Guidelines, Inlet and Discharge Pressures

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Dual-Compressor Module

Installation

2.0Installation

2.1Installation Guidelines

2.1.1Required Component—Inlet Gas Scrubber

An appropriate inlet gas scrubber is REQUIRED to remove liquids from the gas prior to compression. If there is potential for liquid slugging, a suitable trap must be installed to prevent liquid from flooding and damaging the Compressor.

NOTE

Failing to use an appropriate inlet gas scrubber to remove liquids from the gas prior to compression can cause flooding and damage the Compressor.

2.1.2General Installation Guidelines

Follow these general guidelines for installation:

The Compressor Module must be installed and operated in compliance with all applicable codes and regulations.

The system must be installed on a level surface.

Install pipe unions or flanges to connect the system to the inlet and discharge piping for ease of service.

Install isolation valves on the inlet and discharge piping.

A common ground must be connected between the Compressor Module and the

Compressor Package chassis. This ground must comply with the National Electric Code (NEC) and any other applicable codes.

Solid debris also must be removed from the gas prior to compression. When required, use a 5 to 10- micron inlet filter to remove debris from the gas stream. The degree of filtration required depends on the specific application.

2.2Inlet and Discharge Pressures

Refer to Table 1 for acceptable inlet and discharge pressure levels.

Table 1

Inlet and discharge pressure limits

Type

 

Level

Operating Guidelines

Minimum Inlet

0.75 psig

Consult the factory for operations below 0.75 psig.

Pressure

 

 

 

 

Maximum Inlet

 

Operation at pressures above 25 psig will result in:

25 psig

• Excessive oil carryover

Pressure

 

 

 

• Loss of oil from the Compressor Module

 

 

 

 

 

 

When the discharge pressure of the Compressor Module reaches the maximum,

 

 

 

which ranges from 70 to 190 psig, depending on the model (see Compressor

 

 

70 psig

Module Nomenclature on page iv):

Discharge

 

• The Compressor Module goes into high discharge pressure recycle if

 

to

 

equipped.

Pressure

 

190 psig

 

• The Compressor Module’s bypass regulator diverts gas from the high-pressure

Range

 

(depends

 

side to the low-pressure side of the module.

 

 

on model)

 

 

All Compressor Modules must be equipped with pressure-limiting or relief

 

 

 

 

 

 

devices. A minimum pressure differential of 70 psi between inlet and discharge

 

 

 

pressure is required for proper operation.

5

2006SSD-75 R4 (10/10)

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Contents Copeland Scroll Compressor Module Page Table of Contents Appendix A Material Data Safety Sheet Figures Compressor Module Nomenclature Important Safety Information Safety Symbols Used in This Manual Safety Alert SymbolOil coolers with fans Compressor ModuleIntroduction Inlet gas scrubber for liquid removal CompressorCompressor Package Required Component-Inlet Gas Scrubber Installation GuidelinesGeneral Installation Guidelines Inlet and Discharge PressuresModule Weight Lbs. kg Ambient Temperature RangeBarg Setting Compressor Module Dimensions, in. mm Installation Clearance and DimensionsCode Description Process and Instrumentation Diagrams P&IDsGeneral Considerations SwitchesSwitchStatus Electrical ControlsBrushless DC Fan Oil Cooler Fan ControlSZO44 Temperature ControlDrive Variable SpeedElectrical Requirements Typical Compressor Module power supply requirementsCompressor Power data based on 480VAC Variable Speed Control Circuit Terminations WiringOperation Pre-Startup ChecklistPost-Startup Checklist Initial Startup Compressor ModuleCheck for These Conditions Under Normal Operation Maintenance summary Routine MaintenanceMaintenance Maintenance Tools Maintenance ToolsOil Level Guidelines Maximum Speed Checking the Oil LevelOil Capacity and Type Oil Level Guidelines Minimum SpeedAdding Oil Adding and Removing OilTopping Off the Oil Level Draining Oil Changing the OilReplacing Oil Servicing the Scavenge Line Orifice Cleaning the Inlet ScreenChanging the Oil Filter Element Changing the Second-Stage Separator ElementMotor winding resistance Troubleshooting GuideTroubleshooting Motor Winding ResistancePlatform troubleshooting guidelines Platform Symptoms DiagnosisSpecifications Compressor Module Specifications Dual-Compressor Module Technical Support and Service Max Flow/HP as a function of discharge Configuration Suction130 140 110180 Flow rate110 120 150Components and Hazard Statement Appendix A - Material Data Safety SheetSupplier Emergency Number 989 Product Name and InformationHealth Hazard Data Spill or Leak ProceduresFire and Explosion Hazards Reactivity DataPage Page EmersonClimate.com
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