Emerson SZV32, SZO44 Changing the Second-Stage Separator Element, Changing the Oil Filter Element

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Dual-Compressor Module

Maintenance

 

 

4.8Changing the Second-Stage Separator Element

To replace the second-stage separator element:

1.Turn off and isolate the Compressor from all power sources.

2.Turn off the gas supply.

3.Vent the system to 0 psig. Follow applicable safety procedures and codes.

4.Loosen the separator element by turning it counterclockwise with a strap wrench.

5.Remove the separator element. Verify the gasket is removed with the separator.

6.Inspect the separator block for contaminants and remove any debris.

7.Apply a small amount of oil to the gasket and internal "O" ring on the new separator element.

8.Install the element on the separator block; turn clockwise to tighten.

9.Return the Compressor Package to service.

10.Check for leaks at all fittings that have been disturbed.

4.9Changing the Oil Filter Element

To replace the oil filter element:

1.Turn off and isolate the Compressor from all power sources.

2.Turn off the gas supply.

3.Vent the system to 0 psig. Follow applicable safety procedures and codes.

4.Remove the oil filter bowl by turning it counterclockwise. Note: The bowl will be filled with oil.

5.Remove the oil filter element from the filter block by pulling the element down.

6.Clean the oil filter bowl.

7.Install a new oil filter element in the filter block.

8.Apply a small amount of oil to the O-rings.

9.Replace the oil filter bowl by turning it clockwise.

10.Return the Compressor Package to service.

11.Check for leaks at the oil filter bowl and at all fittings that have been disturbed.

12.Check the oil level (see 4.3 - Checking the Oil Level on page 19). If necessary, adjust the oil level (see 4.5.1 - Topping the Oil Level on page 20).

Figure 18 Oil Filter Bowl and Element

Oil filter bowl

Oil filter element (inside oil filter bowl)

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2006SSD-75 R4 (10/10)

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Contents Copeland Scroll Compressor Module Page Table of Contents Appendix A Material Data Safety Sheet Figures Compressor Module Nomenclature Important Safety Information Safety Alert Symbol Safety Symbols Used in This ManualCompressor Module IntroductionOil coolers with fans Compressor Compressor PackageInlet gas scrubber for liquid removal Inlet and Discharge Pressures Installation GuidelinesGeneral Installation Guidelines Required Component-Inlet Gas ScrubberAmbient Temperature Range Barg SettingModule Weight Lbs. kg Installation Clearance and Dimensions Compressor Module Dimensions, in. mmProcess and Instrumentation Diagrams P&IDs Code DescriptionElectrical Controls SwitchesSwitchStatus General ConsiderationsOil Cooler Fan Control Brushless DC FanTemperature Control SZO44Variable Speed DriveTypical Compressor Module power supply requirements Compressor Power data based on 480VAC Variable SpeedElectrical Requirements Wiring Control Circuit TerminationsInitial Startup Compressor Module Pre-Startup ChecklistPost-Startup Checklist OperationCheck for These Conditions Under Normal Operation Routine Maintenance MaintenanceMaintenance summary Maintenance Tools Maintenance ToolsOil Level Guidelines Minimum Speed Checking the Oil LevelOil Capacity and Type Oil Level Guidelines Maximum SpeedAdding and Removing Oil Topping Off the Oil LevelAdding Oil Changing the Oil Draining OilReplacing Oil Cleaning the Inlet Screen Servicing the Scavenge Line OrificeChanging the Second-Stage Separator Element Changing the Oil Filter ElementMotor Winding Resistance Troubleshooting GuideTroubleshooting Motor winding resistancePlatform Symptoms Diagnosis Platform troubleshooting guidelinesSpecifications Compressor Module Specifications Dual-Compressor Module Technical Support and Service Configuration Suction Max Flow/HP as a function of discharge110 130 140150 Flow rate110 120 180Emergency Number 989 Product Name and Information Appendix A - Material Data Safety SheetSupplier Components and Hazard StatementReactivity Data Spill or Leak ProceduresFire and Explosion Hazards Health Hazard DataPage Page EmersonClimate.com
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