Hobart Welding Products XVX manual Troubleshooting

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SECTION 9 − TROUBLESHOOTING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Trouble

 

 

Remedy

 

 

Auto lens not ON – auto-

Check batteries and verify they are in good condition and installed

lens will not darken mo-

properly. Also, check battery surfaces and contacts and clean if

mentarily when the Reset

necessary. Check battery for proper contact and gently adjust

button is pressed.

contact points if necessary. This is particularly important if the

 

 

 

 

 

helmet has been dropped. Verify left and right battery trays are

 

 

 

 

 

installed on the correct sides.

 

 

Not switching – auto-lens

Stop welding immediately: Press the Reset button if lens is Auto-

stays light and will not

On type. If lens if Manual-On type, make sure the lens is turned

darken when welding.

On. If power is on, review the sensitivity recommendations and

 

 

 

 

 

adjust sensitivity. Clean lens cover and sensors of any obstruc-

 

 

 

 

 

tions. Make sure the sensors are facing the arc; angles of 45_ or

 

 

 

 

 

more may not allow the arc light to reach the sensors.

 

 

Not Switching – auto-lens

Fine-tune the sensitivity setting by making small adjustments to

stays dark after the weld

the control by turning it toward the “min” setting. In extreme light

arc is extinguished, or the

conditions, it may be necessary to reduce the surrounding light

auto-lens stays dark when

levels.

no arc is present.

 

 

 

 

 

Sections of the auto-lens

Stop welding immediately: The auto-lens may be cracked which

are not going dark, distinct

can be caused by the impact of dropping the helmet. Weld spatter

lines separate the light and

on the auto lens may also cause cracking. (The lens may need to

dark areas.

be replaced; most cracked lenses are not covered by warranty).

 

 

Switching or Flickering –

Review the sensitivity setting recommendations and increase the

the auto-lens darkens then

sensitivity if possible. Be sure the arc sensors are not being

lightens while the welding

blocked from direct access to the arc light. Check the lens cover

arc is present.

for dirt and spatter that may be blocking the arc sensors. Increas-

 

 

 

 

 

ing Lens Delay 0.1 − 0.3 second may also reduce switching.

 

 

Inconsistent or lighter

Referred to as an angle of view effect, auto-darkening lenses

auto-lens shading in the

have an optimum viewing angle. The optimum viewing angle is

dark-state, noticeable on

perpendicular or 90_ to the surface of the auto-lens. When that

the outside edges and cor-

angle of view varies in the dark-state, welders may notice slightly

ners.

lighter areas at the outside edges and the corners of the lens. This

 

 

 

 

 

is normal and does not represent any health or safety hazard.

 

 

 

 

 

This effect may also be more noticeable in applications where

 

 

 

 

 

magnifying lenses are used.

 

 

 

 

 

 

 

 

OM-240 362 Page 12

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Contents OM-240 362B 2008−11Table of Contents Hazards ARC Rays can burn eyes and skin − Safety Precautions − Read Before UsingSymbol Usage Noise can damage hearing− Specifications Storage Temperature −4F to 158F / −20C to +70CSee Section − Operating InstructionsHelmet Controls Variable Shade Control SeeReset Button And Low Battery Indicator Lens Delay Control50−100 Variable Shade Control No −40−80 80−175 60−150130−50% sensitivity setting for most ap Plications Recommended Sensitivity SettingsWeld Mode Grind Mode− Adjusting Headgear Lens without the inside − Replacing the Lens CoversReplacing Outside Lens Cover Lens Assembly Inside Lens Cover Replacing Inside Lens Cover− Replacing the Battery − Installing Optional Magnifying Lens − Maintenance− Troubleshooting − Parts List Prowler Auto-Darkening Welding HelmetPart Description Quantity − Limited Warranty Effective January 1Page Page Hobart Welders