Hobart Welding Products OM-487 manual Specifications, Symbol Definitions

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SECTION 2 – DEFINITIONS

2-1. Symbol Definitions

Stop Engine

 

Fast

 

Fast/Slow

 

Slow (Idle)

 

(Run, Weld/Power)

 

(Run/Idle)

 

 

 

 

 

 

Start Engine

 

Panel/Local

 

Temperature

 

Fuel

Engine Oil

 

On

 

Check Valve

 

Battery (Engine)

 

 

Clearance

 

 

 

 

 

 

 

Engine

 

Read Operator’s

A

Amperes

V

Volts

 

Manual

 

 

 

 

MIG (GMAW),

 

Stick (SMAW)

 

TIG (GTAW)

 

Circuit Breaker

Wire

 

 

 

 

 

 

 

 

 

Positive

 

Negative

 

Alternating Current

 

Output

 

 

(AC)

 

 

 

 

 

 

 

Time

h

Hours

s

Seconds

 

Protective Earth

 

(Ground)

 

 

 

 

 

 

 

 

 

Do not switch while

14

Remote 14

 

Work Connection

 

Glow Plug

welding

Receptacle

 

 

Wire Feed

 

Electrode

 

Electrode Negative

 

High Temperature

 

Positive

 

 

 

 

 

 

 

 

SECTION 3 – SPECIFICATIONS

3-1. Weld, Power, And Engine Specifications

Welding

Rated

Maximum

Amperage

Voltage

Auxiliary

Fuel

 

Welding

Open-Circuit

Range In

Range In

Engine

Mode

Power Rating

Capacity

Output

Voltage

CC Mode

CV Mode

 

 

 

 

 

 

 

 

 

 

 

 

 

 

200 A, 25 V,

 

 

 

 

 

 

CC/AC

60% Duty

75

40 – 200 A

 

 

 

 

 

Cycle

 

 

 

Continuous: 8 kVA/kW,

 

Kubota D722

 

 

 

 

 

66.6/33.3 A,

 

 

280 A, 25 V,

 

 

 

 

 

 

 

 

120/240 V AC, 60 Hz,

10 gal (38 L)

Water-Cooled,

CC/DC

100% Duty

80

40 – 280 A

10 – 42 V

Single-Phase,

Tank

Three-Cylinder,

 

Cycle

 

 

 

Four-Cycle, 18.8

 

 

 

 

Peak: 9 kVA/kW

 

 

 

 

 

 

 

HP Diesel Engine

 

290 A, 25 V,

 

 

 

 

 

 

 

 

(w/Weld Contactor Off)

 

 

 

 

 

 

 

CV/DC

100% Duty

50

– –

 

 

 

 

 

Cycle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OM-487 Page 9

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Contents Processes OM-487Description From Hobart to You Table of Contents Page Arc Welding Hazards Symbol UsageElectric Shock can kill ARC Rays can burn eyes and skinEngine Hazards Moving Parts can cause injury Battery Explosion can BlindEngine Exhaust Gases can kill Engine Heat can cause fireEMF Information Principal Safety StandardsRadiation can cause interference ARC Welding can cause interferenceConsignes DE SÉ Curité Lire Avant Utilisation Signification des symbolesUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un in- cendie ou une explosionDES PIÈ CES Chaudes peuvent provoquer des brû lures graves LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peut DES Organes Mobiles peuvent provoquer des blessuresLA Chaleur DU Moteur peut pro- voquer un incendie LA Chute DE L’APPAREIL peut blesserInformation sur les champs é lectromagné tiques Principales normes de sé curitéLE Soudage À L’ARC risque de provoquer des interfé rences Consignes relatives aux stimulateurs cardiaquesSymbol Definitions SpecificationsWeld, Power, And Engine Specifications DefinitionsDimensions Dimensions, Weights, And Operating AnglesFuel Consumption Exceeding duty cycle can damage unit and void warranty Auxiliary Power CurveDuty Cycle 100% Duty Cycle at 290 Amperes DCCC/DC Mode CC/AC ModeCV/DC Mode Volt-Ampere CurvesInstalling Welding Generator InstallationInstalling Exhaust Pipe Do not lift unit from end Airflow ClearanceEngine Prestart Checks 13 mm Full Diesel Coolant Recovery TankFuel Do not use gasoline. Gasoline will damage engine OilConnecting To Weld Output Terminals Connecting The BatteryAdding Coolant To Radiator Connect negativeRemote 14 Receptacle Information Selecting Weld Cable SizesStop engine Adjusting MIG Weld Puddle ConsistencyTo wet out weld puddle To stiffen weld puddlePlace switch in Run position to operate most Gmaw equipment Do not switch under loadOperating Welding Generator Front Panel Controls1nected to the remote 14 recep- tacle is running Remote Amperage/Voltage ControlAuxiliary power decreases as weld current increases Auxiliary Power Receptacles And Circuit BreakersOpen, contact Factory Authorized Service Agent Operating Auxiliary EquipmentGfci Receptacle Option Optional Auxiliary Power ReceptaclesAustralian Receptacle Option Receptacle Wiring Optional 240 Volt PlugMaintenance Label Maintenance and Troubleshooting20 h Routine Maintenance50 h 75 h400 h 200 h500 h 800 hServicing Air Cleaner Servicing Optional Spark Arrestor Servicing Engine Cooling SystemStop engine and let cool Fuel Lines Replace fuel lines if cracked or worn Servicing Engine Fuel And Lubrication SystemsAdjusting Fuel Solenoid Position Adjusting Engine SpeedStop screw is factory-set and should not be adjusted Checking Fuel SolenoidChecking Throttle Solenoid Adjusting Throttle SolenoidCheck for non-binding Solenoid in relaxedAdjusting Idle Speed Making Engine Speed AdjustmentsAdjusting Weld/Power Speed Overload Protection TroubleshootingWelding Trouble RemedyCheck and clean air cleaner as necessary see Section Low weld output Check control settingsCheck engine speed, and adjust if necessary see Section See engine manualEngine Auxiliary PowerTrouble Remedy Circuit Diagram For Welding Generator Electrical Diagram201 Wetstacking RUN-IN ProcedureLoad Bank Run-In Procedure Using Load BankDo not touch hot exhaust Run-In Procedure Using Resistance GridBank/grid From flammablesHas this symbol Auxiliary Power GuidelinesSelecting Equipment Grounding Generator To Truck Or Trailer FrameHow Much Power Does Equipment Require? Grounding When Supplying Building SystemsEarth ground if supplying Use ground device as stated in electrical codesApproximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentHow Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP xTypical Connections To Supply Standby Power Current Load Watts Amperes Selecting Extension Cord Use Shortest Cord Possible56- -3 Parts List80- -2 Main Assembly Dia Part Description 124 Hardware is common Not available unless listed Panel, Front w/ComponentsPanel, Front w/Components -1 Item Generator -1 Item Support ServiceHobart Welding Products Contact your Distributor forCall