Hobart Welding Products OM-487 manual Auxiliary Power, Engine

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B. Auxiliary Power

Trouble

Remedy

 

 

No power output.

Reset circuit breakers CB1, CB2, CB3 and/or CB4 (see Section 6-1).

 

 

 

Check fuse F1, and replace if necessary (see Section 7-8).

 

 

 

Have Factory Authorized Service Agent check brushes, slip rings, and field current control board PC2.

 

 

Low power output.

Check air cleaner, and clean or replace element if necessary.

 

 

 

Check engine speed, and adjust if necessary (see Section 7-7).

 

 

 

See engine manual.

 

 

High power output.

Check engine speed, and adjust if necessary (see Section 7-7).

 

 

Erratic power output.

Have Factory Authorized Service Agent check brushes, slip rings, and field current control board PC2.

 

 

 

Check receptacle wiring and connections.

 

 

 

Check governor according to engine manual.

 

 

C. Engine

Trouble

Remedy

 

 

Engine will not crank.

Check fuse F6, and replace if open (see Section 7-8).

 

 

 

Check battery voltage.

 

 

 

Check battery connections and tighten if necessary.

 

 

 

Check plug PLG5 and plug PLG8 connections.

 

 

 

Have Factory Authorized Service Agent check Engine Control switch S2.

 

 

Engine does not start.

Check fuel level (see Section 4-3).

 

 

 

Open fuel valve (see Section 4-3).

 

 

 

Service primary and secondary fuel filters (see Section 7-6).

 

 

 

Check battery and replace if necessary.

 

 

 

Check engine charging system according to engine manual.

 

 

 

Bleed air from fuel system according to engine manual.

 

 

 

See engine manual.

 

 

Engine starts but stops when Engine

Check oil level (see Section 4-3). Engine will not start if oil pressure is too low.

Control switch returns to Run position.

 

 

 

 

Check coolant level and fan belt (see Section 4-3 and engine manual). Engine will not start if engine

 

temperature is too high.

 

 

 

Check and refill crankcase with proper viscosity oil for operating temperature, if necessary (see Sec-

 

tion 7-1).

 

 

 

Have Factory Authorized Service Agent check low oil pressure shutdown switch S5 and engine tem-

 

perature switch S7.

 

 

Engine does not stop.

Stop engine by closing fuel valve (see Section 4-3). Adjust shutdown solenoid (see Section 7-7).

 

 

Engine stopped during normal

Check fuel level (see Section 4-3).

operation.

 

 

 

 

Open fuel valve (see Section 4-3).

 

 

 

Check oil level (see Section 4-3). Engine stops if oil pressure is too low.

 

 

 

Check coolant level and fan belt (see Section 4-3 and engine manual). Engine stops if engine temper-

 

ature is too high.

 

 

 

Bleed air from fuel system according to engine manual.

 

 

 

Have Factory Authorized Service Agent check low oil pressure shutdown switch S5 and engine tem-

 

perature switch S7.

 

 

OM-487 Page 34

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Contents Description OM-487Processes From Hobart to You Table of Contents Page Electric Shock can kill Symbol UsageArc Welding Hazards ARC Rays can burn eyes and skinEngine Hazards Engine Exhaust Gases can kill Battery Explosion can BlindMoving Parts can cause injury Engine Heat can cause fireRadiation can cause interference Principal Safety StandardsEMF Information ARC Welding can cause interferenceUN Choc É Lectrique peut tuer Signification des symbolesConsignes DE SÉ Curité Lire Avant Utilisation LES Fumé ES ET LES GAZ peuvent ê tre dangereuxDES PIÈ CES Chaudes peuvent provoquer des brû lures graves LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux LE Bruit peut affecter l’ouïeLA Chaleur DU Moteur peut pro- voquer un incendie DES Organes Mobiles peuvent provoquer des blessures’EXPLOSION DE LA Batterie peut LA Chute DE L’APPAREIL peut blesserLE Soudage À L’ARC risque de provoquer des interfé rences Principales normes de sé curitéInformation sur les champs é lectromagné tiques Consignes relatives aux stimulateurs cardiaquesWeld, Power, And Engine Specifications SpecificationsSymbol Definitions DefinitionsFuel Consumption Dimensions, Weights, And Operating AnglesDimensions Duty Cycle Auxiliary Power CurveExceeding duty cycle can damage unit and void warranty 100% Duty Cycle at 290 Amperes DCCV/DC Mode CC/AC ModeCC/DC Mode Volt-Ampere CurvesInstalling Exhaust Pipe InstallationInstalling Welding Generator Do not lift unit from end Airflow ClearanceFuel Do not use gasoline. Gasoline will damage engine 13 mm Full Diesel Coolant Recovery TankEngine Prestart Checks OilAdding Coolant To Radiator Connecting The BatteryConnecting To Weld Output Terminals Connect negativeSelecting Weld Cable Sizes Remote 14 Receptacle InformationTo wet out weld puddle Adjusting MIG Weld Puddle ConsistencyStop engine To stiffen weld puddleOperating Welding Generator Do not switch under loadPlace switch in Run position to operate most Gmaw equipment Front Panel ControlsRemote Amperage/Voltage Control 1nected to the remote 14 recep- tacle is runningOpen, contact Factory Authorized Service Agent Auxiliary Power Receptacles And Circuit BreakersAuxiliary power decreases as weld current increases Operating Auxiliary EquipmentAustralian Receptacle Option Optional Auxiliary Power ReceptaclesGfci Receptacle Option Wiring Optional 240 Volt Plug ReceptacleMaintenance and Troubleshooting Maintenance Label50 h Routine Maintenance20 h 75 h500 h 200 h400 h 800 hServicing Air Cleaner Stop engine and let cool Servicing Engine Cooling SystemServicing Optional Spark Arrestor Servicing Engine Fuel And Lubrication Systems Fuel Lines Replace fuel lines if cracked or wornStop screw is factory-set and should not be adjusted Adjusting Engine SpeedAdjusting Fuel Solenoid Position Checking Fuel SolenoidCheck for non-binding Adjusting Throttle SolenoidChecking Throttle Solenoid Solenoid in relaxedAdjusting Weld/Power Speed Making Engine Speed AdjustmentsAdjusting Idle Speed Welding TroubleshootingOverload Protection Trouble RemedyCheck engine speed, and adjust if necessary see Section Low weld output Check control settingsCheck and clean air cleaner as necessary see Section See engine manualAuxiliary Power EngineTrouble Remedy Electrical Diagram Circuit Diagram For Welding Generator201 RUN-IN Procedure WetstackingRun-In Procedure Using Load Bank Load BankBank/grid Run-In Procedure Using Resistance GridDo not touch hot exhaust From flammablesSelecting Equipment Auxiliary Power GuidelinesHas this symbol Grounding Generator To Truck Or Trailer FrameEarth ground if supplying Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Use ground device as stated in electrical codesIndustrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsSingle-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP xTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible Current Load Watts Amperes80- -2 Parts List56- -3 Main Assembly Dia Part Description 124 Panel, Front w/Components Hardware is common Not available unless listedPanel, Front w/Components -1 Item Generator -1 Item Service SupportCall Contact your Distributor forHobart Welding Products