Hobart Welding Products OM-487 Installation, Installing Welding Generator, Location Grounding

Page 17

SECTION 4 – INSTALLATION

4-1. Installing Welding Generator

Movement

YDo not lift unit from end.

OR

Airflow Clearance

18in

(460 mm)

 

18 in

18 in

(460 mm)

(460 mm)

 

18 in

18 in

(460 mm)

(460 mm)

 

YDo not weld on base. Weld- ing on base can cause fuel tank fire or explosion. Bolt unit down using holes pro- vided in base.

YAlways securely fasten welding generator onto transport vehicle or trailer and comply with all DOT and other applicable codes.

YAlways ground generator frame to vehicle frame to pre- vent electric shock and static electricity hazards.

1

Generator Base

2

Metal Vehicle Frame

3

Equipment Grounding

Location

OR

Grounding

1

 

3

 

 

 

 

4

 

 

GND/PE

 

 

 

 

 

OR

 

 

Electrically bond genera-

 

 

tor frame to vehicle frame

 

2

by metal-to-metal contact.

2

Terminal

4 Grounding Cable

Use #10 AWG or larger insulated copper wire.

YIf unit does not have GFCI re-

ceptacles, use GFCI- protected extension cord.

install1 10/00 – Ref. ST-800 652 / Ref. ST-800 477-A / ST-158 936-A / S-0854

4-2. Installing Exhaust Pipe

. Do not blow exhaust toward rear of unit or air cleaner will re- quire frequent service.

. Point exhaust pipe in desired direction but always away from front panel and direction of travel.

Tools Needed:

1/2 in

ST-801 681 / Ref. ST-187 602-A

OM-487 Page 13

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Contents Description OM-487Processes From Hobart to You Table of Contents Page Arc Welding Hazards Symbol UsageElectric Shock can kill ARC Rays can burn eyes and skinEngine Hazards Moving Parts can cause injury Battery Explosion can BlindEngine Exhaust Gases can kill Engine Heat can cause fireEMF Information Principal Safety StandardsRadiation can cause interference ARC Welding can cause interferenceConsignes DE SÉ Curité Lire Avant Utilisation Signification des symbolesUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un in- cendie ou une explosionDES PIÈ CES Chaudes peuvent provoquer des brû lures graves LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peut DES Organes Mobiles peuvent provoquer des blessuresLA Chaleur DU Moteur peut pro- voquer un incendie LA Chute DE L’APPAREIL peut blesserInformation sur les champs é lectromagné tiques Principales normes de sé curitéLE Soudage À L’ARC risque de provoquer des interfé rences Consignes relatives aux stimulateurs cardiaquesSymbol Definitions SpecificationsWeld, Power, And Engine Specifications DefinitionsFuel Consumption Dimensions, Weights, And Operating AnglesDimensions Exceeding duty cycle can damage unit and void warranty Auxiliary Power CurveDuty Cycle 100% Duty Cycle at 290 Amperes DCCC/DC Mode CC/AC ModeCV/DC Mode Volt-Ampere CurvesInstalling Welding Generator InstallationInstalling Exhaust Pipe Do not lift unit from end Airflow ClearanceEngine Prestart Checks 13 mm Full Diesel Coolant Recovery TankFuel Do not use gasoline. Gasoline will damage engine OilConnecting To Weld Output Terminals Connecting The BatteryAdding Coolant To Radiator Connect negativeRemote 14 Receptacle Information Selecting Weld Cable SizesStop engine Adjusting MIG Weld Puddle ConsistencyTo wet out weld puddle To stiffen weld puddlePlace switch in Run position to operate most Gmaw equipment Do not switch under loadOperating Welding Generator Front Panel Controls1nected to the remote 14 recep- tacle is running Remote Amperage/Voltage ControlAuxiliary power decreases as weld current increases Auxiliary Power Receptacles And Circuit BreakersOpen, contact Factory Authorized Service Agent Operating Auxiliary EquipmentAustralian Receptacle Option Optional Auxiliary Power ReceptaclesGfci Receptacle Option Receptacle Wiring Optional 240 Volt PlugMaintenance Label Maintenance and Troubleshooting20 h Routine Maintenance50 h 75 h400 h 200 h500 h 800 hServicing Air Cleaner Stop engine and let cool Servicing Engine Cooling SystemServicing Optional Spark Arrestor Fuel Lines Replace fuel lines if cracked or worn Servicing Engine Fuel And Lubrication SystemsAdjusting Fuel Solenoid Position Adjusting Engine SpeedStop screw is factory-set and should not be adjusted Checking Fuel SolenoidChecking Throttle Solenoid Adjusting Throttle SolenoidCheck for non-binding Solenoid in relaxedAdjusting Weld/Power Speed Making Engine Speed AdjustmentsAdjusting Idle Speed Overload Protection TroubleshootingWelding Trouble RemedyCheck and clean air cleaner as necessary see Section Low weld output Check control settingsCheck engine speed, and adjust if necessary see Section See engine manualEngine Auxiliary PowerTrouble Remedy Circuit Diagram For Welding Generator Electrical Diagram201 Wetstacking RUN-IN ProcedureLoad Bank Run-In Procedure Using Load BankDo not touch hot exhaust Run-In Procedure Using Resistance GridBank/grid From flammablesHas this symbol Auxiliary Power GuidelinesSelecting Equipment Grounding Generator To Truck Or Trailer FrameHow Much Power Does Equipment Require? Grounding When Supplying Building SystemsEarth ground if supplying Use ground device as stated in electrical codesApproximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentHow Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP xTypical Connections To Supply Standby Power Current Load Watts Amperes Selecting Extension Cord Use Shortest Cord Possible80- -2 Parts List56- -3 Main Assembly Dia Part Description 124 Hardware is common Not available unless listed Panel, Front w/ComponentsPanel, Front w/Components -1 Item Generator -1 Item Support ServiceCall Contact your Distributor forHobart Welding Products