Hobart Welding Products OM-487 manual Operating Auxiliary Equipment, Weld Current 120 240

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SECTION 6 – OPERATING AUXILIARY EQUIPMENT

6-1. Auxiliary Power Receptacles And Circuit Breakers

4

1

5

23

Simultaneous Welding And Auxiliary Power

Output

Weld Current

 

120 V

240 V

 

Watts

Receptacle

Receptacle

 

Amperes

 

 

Amperes

Amperes

 

 

 

 

 

 

 

 

 

250

3500

31

15.5

 

225

4260

39

19

 

200

5140

46

23

 

150

6700

60

30

 

100

8000

62.4

31.2

 

50

8000

62.4

31.2

 

0

8000

62.4

31.2

 

 

 

 

 

 

YIf unit does not have GFCI re-

ceptacles, use GFCI- protected extension cord.

.Auxiliary power decreases as weld current increases.

6

1240 V 50 A AC Receptacle RC1

RC1 supplies 60 Hz single-phase power at weld/power speed. Maxi- mum output is 8 kVA/kW.

2120 V 20 A AC Duplex Receptacle RC2

3120 V 20 A AC Duplex Receptacle RC3

RC2 and RC3 supply 60 Hz single- phase power at weld/power speed. Maximum output from RC2 or RC3 is 2.4 kVA/kW.

4 Circuit Breakers CB1 and CB2

CB1 and CB2 protect RC1 from over- load. If CB1 or CB2 opens, RC1 and one of the 120 volt receptacles does not work. 120 volts may still be pres- ent at RC1.

5Circuit Breaker CB3

6Circuit Breaker CB4

CB3 protects RC2 and CB4 protects RC3 from overload. If a circuit break- er opens, the receptacle does not work.

.Press button to reset circuit breaker. If breaker continues to

open, contact Factory Authorized Service Agent.

Combined output of all receptacles limited to 8 kVA/kW rating of the gen- erator.

EXAMPLE: If 20 A is drawn from each 120 V duplex receptacle, only 13 A is available at the 240 V receptacle:

2 x (120 V x 20 A) + (240 V x 13 A) = 8 kVA/kW

Ref. ST-187 602-A

OM-487 Page 20

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Contents OM-487 ProcessesDescription From Hobart to You Table of Contents Page Symbol Usage Arc Welding HazardsElectric Shock can kill ARC Rays can burn eyes and skinEngine Hazards Battery Explosion can Blind Moving Parts can cause injuryEngine Exhaust Gases can kill Engine Heat can cause firePrincipal Safety Standards EMF InformationRadiation can cause interference ARC Welding can cause interferenceSignification des symboles Consignes DE SÉ Curité Lire Avant UtilisationUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxLE Soudage peut provoquer un in- cendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES PIÈ CES Chaudes peuvent provoquer des brû lures graves LE Bruit peut affecter l’ouïeDES Organes Mobiles peuvent provoquer des blessures ’EXPLOSION DE LA Batterie peutLA Chaleur DU Moteur peut pro- voquer un incendie LA Chute DE L’APPAREIL peut blesserPrincipales normes de sé curité Information sur les champs é lectromagné tiquesLE Soudage À L’ARC risque de provoquer des interfé rences Consignes relatives aux stimulateurs cardiaquesSpecifications Symbol DefinitionsWeld, Power, And Engine Specifications DefinitionsDimensions, Weights, And Operating Angles DimensionsFuel Consumption Auxiliary Power Curve Exceeding duty cycle can damage unit and void warrantyDuty Cycle 100% Duty Cycle at 290 Amperes DCCC/AC Mode CC/DC ModeCV/DC Mode Volt-Ampere CurvesInstallation Installing Welding GeneratorInstalling Exhaust Pipe Do not lift unit from end Airflow Clearance13 mm Full Diesel Coolant Recovery Tank Engine Prestart ChecksFuel Do not use gasoline. Gasoline will damage engine OilConnecting The Battery Connecting To Weld Output TerminalsAdding Coolant To Radiator Connect negativeSelecting Weld Cable Sizes Remote 14 Receptacle InformationAdjusting MIG Weld Puddle Consistency Stop engineTo wet out weld puddle To stiffen weld puddleDo not switch under load Place switch in Run position to operate most Gmaw equipmentOperating Welding Generator Front Panel ControlsRemote Amperage/Voltage Control 1nected to the remote 14 recep- tacle is runningAuxiliary Power Receptacles And Circuit Breakers Auxiliary power decreases as weld current increasesOpen, contact Factory Authorized Service Agent Operating Auxiliary EquipmentOptional Auxiliary Power Receptacles Gfci Receptacle OptionAustralian Receptacle Option Wiring Optional 240 Volt Plug ReceptacleMaintenance and Troubleshooting Maintenance LabelRoutine Maintenance 20 h50 h 75 h200 h 400 h500 h 800 hServicing Air Cleaner Servicing Engine Cooling System Servicing Optional Spark ArrestorStop engine and let cool Servicing Engine Fuel And Lubrication Systems Fuel Lines Replace fuel lines if cracked or wornAdjusting Engine Speed Adjusting Fuel Solenoid PositionStop screw is factory-set and should not be adjusted Checking Fuel SolenoidAdjusting Throttle Solenoid Checking Throttle SolenoidCheck for non-binding Solenoid in relaxedMaking Engine Speed Adjustments Adjusting Idle SpeedAdjusting Weld/Power Speed Troubleshooting Overload ProtectionWelding Trouble RemedyLow weld output Check control settings Check and clean air cleaner as necessary see SectionCheck engine speed, and adjust if necessary see Section See engine manualAuxiliary Power EngineTrouble Remedy Electrical Diagram Circuit Diagram For Welding Generator201 RUN-IN Procedure WetstackingRun-In Procedure Using Load Bank Load BankRun-In Procedure Using Resistance Grid Do not touch hot exhaustBank/grid From flammablesAuxiliary Power Guidelines Has this symbolSelecting Equipment Grounding Generator To Truck Or Trailer FrameGrounding When Supplying Building Systems How Much Power Does Equipment Require?Earth ground if supplying Use ground device as stated in electrical codesApproximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsPower Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP xTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible Current Load Watts AmperesParts List 56- -380- -2 Main Assembly Dia Part Description 124 Panel, Front w/Components Hardware is common Not available unless listedPanel, Front w/Components -1 Item Generator -1 Item Service SupportContact your Distributor for Hobart Welding ProductsCall