Hobart Welding Products OM-487 manual Panel, Front w/Components -1 Item

Page 57

Item

Dia.

 

Part

Description

 

No.

 

Mkgs.

 

No.

Quantity

 

 

 

 

 

Figure 11-2. Panel, Front w/Components (Fig 11-1 Item 80)

 

 

 

 

 

 

 

 

. . . 1

. . .

. . . . . . . .

. .

187 593 . .

PANEL, front

. . . 1

. . . 2 . . . R3,VR1

. .

046 819 . .

SUPPRESSOR

. . . 1

. . . 3 . . . . . S1 . .

. .

187 190 . .

SWITCH, changeover

. . . 1

. . . 4

. . .

. . . . . . . .

. .

187 189 . .

BRACKET, shunt mtg

. . . 1

. . . 5

. . .

. . . . . . . .

. .

030 080 . .

SHUNT, meter 50MV 400A

. . . 1

. . . 6 . . . . . R1 . .

. .

072 623 . .

POTENTIOMETER

. . . 1

. . . 7 . . . . . S6 . .

. .

088 409 . .

SWITCH, toggle DPDT 15A 125VAC

. . . 1

. . . 8

. . . . PC1 . . .

202 124 . .

MODULE, pull to idle 4 pin

. . . 1

. . . 9

. . . . PC4 . . .

147 554 . .

CIRCUIT CARD ASSEMBLY, connector/receptacle

. . . 1

. . . . . .

. . .

. PLG2 .

. .

165 668 . .

CONNECTOR & PINS

. . . 1

. . . 10

. . .

. . S4 . .

. . .

011 609 . .

SWITCH, tgl SPDT 15A 125VAC

. . . 1

. . . 11

. . .

. . S3 . .

. . .

011 611 . .

SWITCH, tgl DPDT 15A 125VAC

. . . 1

. . . 12

. . .

. CB5,6 . .

083 432 . .

CIRCUIT BREAKER, man reset 1P 10A 250VAC

. . . 2

. . . 13

. . .

. . S2 . .

. .

176 606 . .

SWITCH, ign 4posn

. . . 1

. . . . . .

. . .

. PLG8 .

. .

177 859 . .

CONNECTOR

. . . 1

. . . 14

. . .

. . S9 . .

. . .

011 609 . .

SWITCH, tgl SPDT 15A 125VAC

. . . 1

. . . 15

. . .

RC2,3 . .

141 432 . .

RECEPTACLE, str dx grd 2P3W 20A 125VAC

. . . 2

. . . 15

. . .

GFCI2,3

♦

147 939 . .

RECEPTACLE, str dx grd 2P3W 15A 125VAC GFCI

. . . 2

. . . 16

. . .

. . S8 . .

. .

021 467 . .

SWITCH, tgl SPST 3A 250VAC

. . . 1

. . . 17

. . .

. PC3 . . .

148 021 . .

CIRCUIT CARD, filter HF

. . . 1

. . . 18

. . .

. CB1,2

. . . 117 501 . .

CIRCUIT BREAKER, man reset 1P 40A 250V

. . . 2

. . . 19

. . .

. CB3,4 . .

093 996 . .

CIRCUIT BREAKER, man reset 1P 20A 250V

. . . 4

. . . 20

. . .

. PC5 . . .

148 030 . .

CIRCUIT CARD, filter HF

. . . 1

. . . 21

. . .

. . . . . . . .

. .

073 756 . .

STAND OFF, 6-32 x .625 lg

. . . 4

. . . 22

. . .

. . . . . . . .

. .

082 788 . .

HOLDER, light

. . . 2

. . . 23

. . .

. . . . . . . .

. .

048 155 . .

BULB, incand min bayonet

. . . 2

. . . 24

. . .

. . . . . . . .

. .

176 246 . .

LENS, light amber

. . . 1

. . . 25

. . .

. . . . . . . .

. .

082 789 . .

LENS, light red

. . . 1

. . . 26

. . .

. . . . . . . .

. .

021 385 . .

BOOT, toggle switch lever

. . . 5

. . . 27

. . .

. . . . . . . .

. . .

119 014 . .

LEVER, switch black

. . . 1

. . . 28

. . .

. . . . . . . .

. .

099 255 . .

TERMINAL, pwr output

. . . 3

. . . 29

. . .

. . . . . . . .

. .

083 030 . .

STUD, brs .250-20 x 1.750

. . . 1

. . . 30

. . .

. . . . . . . .

. .

010 915 . .

WASHER, flat brs .250

. . . 2

. . . 31

. . .

. . . . . . . .

. .

601 836 . .

NUT, brs hex jam .250-20

. . . 3

. . . 32

. . .

. . . . . . . .

. .

188 039 . .

COVER, receptacle with gasket

. . . 1

. . . 33

. . .

. . . . . . . .

. .

159 921 . .

BEZEL

. . . 1

. . . 34

. . .

. RC1 . . .

182 954 . .

RECEPTACLE, grd 3P4W 50A 125/250VAC

. . . 1

. . . . . .

. . .

. . . . . . . .

. . .

119 172 . .

PLUG, st 50A 125/250V

. . . 1

. . . 35

. . .

. . . . . . . .

. .

170 391 . .

CAP, dust connector 9760-20 protector

. . . 1

. . . 36

. . .

. . HM . .

. .

145 247 . .

METER, hour 10-32VDC

. . . 1

. . . 37

. . .

. . . . . . . .

. .

097 924 . .

KNOB, pointer

. . . 1

. . . 38

. . .

. . . . . . . .

. .

072 590 . .

LOCK, shaft .375-32 x .250dia shaft

. . . 1

. . . 39

. . .

. . . . . . . .

. . .

115 493 . .

HANDLE, range switch

. . . 1

. . . 40

. . .

. . . . . . . .

. . .

. . . . . . . . . .

NAMEPLATE, (order by model and serial number)

. . . 1

♦Optional

To maintain the factory original performance of your Replacement Parts. Model and serial number required

equipment, use only Manufacturer’s Suggested when ordering parts from your local distributor.

OM-487 Page 53

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Page 56 Page 58
Contents OM-487 ProcessesDescription From Hobart to You Table of Contents Page Arc Welding Hazards Symbol UsageElectric Shock can kill ARC Rays can burn eyes and skinEngine Hazards Moving Parts can cause injury Battery Explosion can BlindEngine Exhaust Gases can kill Engine Heat can cause fireEMF Information Principal Safety StandardsRadiation can cause interference ARC Welding can cause interferenceConsignes DE SÉ Curité Lire Avant Utilisation Signification des symbolesUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un in- cendie ou une explosionDES PIÈ CES Chaudes peuvent provoquer des brû lures graves LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peut DES Organes Mobiles peuvent provoquer des blessuresLA Chaleur DU Moteur peut pro- voquer un incendie LA Chute DE L’APPAREIL peut blesserInformation sur les champs é lectromagné tiques Principales normes de sé curitéLE Soudage À L’ARC risque de provoquer des interfé rences Consignes relatives aux stimulateurs cardiaquesSymbol Definitions SpecificationsWeld, Power, And Engine Specifications DefinitionsDimensions, Weights, And Operating Angles DimensionsFuel Consumption Exceeding duty cycle can damage unit and void warranty Auxiliary Power CurveDuty Cycle 100% Duty Cycle at 290 Amperes DCCC/DC Mode CC/AC ModeCV/DC Mode Volt-Ampere CurvesInstalling Welding Generator InstallationInstalling Exhaust Pipe Do not lift unit from end Airflow ClearanceEngine Prestart Checks 13 mm Full Diesel Coolant Recovery TankFuel Do not use gasoline. Gasoline will damage engine OilConnecting To Weld Output Terminals Connecting The BatteryAdding Coolant To Radiator Connect negativeRemote 14 Receptacle Information Selecting Weld Cable SizesStop engine Adjusting MIG Weld Puddle ConsistencyTo wet out weld puddle To stiffen weld puddlePlace switch in Run position to operate most Gmaw equipment Do not switch under loadOperating Welding Generator Front Panel Controls1nected to the remote 14 recep- tacle is running Remote Amperage/Voltage ControlAuxiliary power decreases as weld current increases Auxiliary Power Receptacles And Circuit BreakersOpen, contact Factory Authorized Service Agent Operating Auxiliary EquipmentOptional Auxiliary Power Receptacles Gfci Receptacle OptionAustralian Receptacle Option Receptacle Wiring Optional 240 Volt PlugMaintenance Label Maintenance and Troubleshooting20 h Routine Maintenance50 h 75 h400 h 200 h500 h 800 hServicing Air Cleaner Servicing Engine Cooling System Servicing Optional Spark ArrestorStop engine and let cool Fuel Lines Replace fuel lines if cracked or worn Servicing Engine Fuel And Lubrication SystemsAdjusting Fuel Solenoid Position Adjusting Engine SpeedStop screw is factory-set and should not be adjusted Checking Fuel SolenoidChecking Throttle Solenoid Adjusting Throttle SolenoidCheck for non-binding Solenoid in relaxedMaking Engine Speed Adjustments Adjusting Idle SpeedAdjusting Weld/Power Speed Overload Protection TroubleshootingWelding Trouble RemedyCheck and clean air cleaner as necessary see Section Low weld output Check control settingsCheck engine speed, and adjust if necessary see Section See engine manualEngine Auxiliary PowerTrouble Remedy Circuit Diagram For Welding Generator Electrical Diagram201 Wetstacking RUN-IN ProcedureLoad Bank Run-In Procedure Using Load BankDo not touch hot exhaust Run-In Procedure Using Resistance GridBank/grid From flammablesHas this symbol Auxiliary Power GuidelinesSelecting Equipment Grounding Generator To Truck Or Trailer FrameHow Much Power Does Equipment Require? Grounding When Supplying Building SystemsEarth ground if supplying Use ground device as stated in electrical codesApproximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentHow Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP xTypical Connections To Supply Standby Power Current Load Watts Amperes Selecting Extension Cord Use Shortest Cord PossibleParts List 56- -380- -2 Main Assembly Dia Part Description 124 Hardware is common Not available unless listed Panel, Front w/ComponentsPanel, Front w/Components -1 Item Generator -1 Item Support ServiceContact your Distributor for Hobart Welding ProductsCall
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