Hobart Welding Products OM-487 manual Dia Part Description

Page 54

Item

Dia.

Part

Description

 

No.

Mkgs.

No.

Quantity

 

 

 

Figure 11-1. Main Assembly (Continued)

 

 

 

 

 

 

. . . . . . .

. . . . . . . . . . . .

134 835 . . .

. HOSE, sae .312 ID x .560 OD (order by ft)

. . . 1

. . . . . . .

. . . PLG5 . . .

135 275 . .

CONNECTOR & SOCKETS

. . . 1

. . . . . . .

. . . RC5 . . .

147 663 . .

CONNECTOR & PINS

. . . 1

. . . 38 .

. . . . . . . . . . . .

187 589 . .

HOSE, air cleaner intake

. . . 1

. . . 39 .

. . . . . . . . . . . .

168 385 . .

LABEL, warning battery explosion can blind

. . . 1

. . . 40 .

. . . . . . . . . . .

+182 897 . .

DOOR, access bat

. . . 1

. . . 41 .

. . . . . . . . . . . .

182 935 . .

HOLD DOWN, battery

. . . 1

. . . 42 .

. . . . . . . . . . . .

187 616 . .

CABLE, bat pos 32.000 lg

. . . 1

. . . 43 .

. . . . Batt . . .

168 037 . .

BATTERY, stor 12V 450crk 75rsv GP58

. . . 1

. . . 44 .

. . . . . . . . . . . .

167 730 . .

CABLE, battery neg 29.00 lg

. . . 1

. . . . . . .

. . . . . . . . . . . .

165 600 . .

CABLE, battery neg 18.50 lg

. . . 1

. . . 45 .

. . . . . . . . . . . .

187 728 . .

HOLDER, fuse (consisting of)

. . . 1

. . . . . . .

. . . . F6 . . . . *073 429 . . .

. FUSE, gl slo-blo 15A 32V

. . . 1

. . . 46 .

. . . . . . . . . . . .

. 198 114 . .

HOLDER, fuse (consisting of)

. . . 1

. . . . . . .

. . . . F5 . . . . *125 847 . . .

. FUSE, gl slo-blo 12A 250V

. . . 1

. . . 47 .

. . . . . . . . . . . .

. Deleted . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . .

. . . 48 .

. . . . . . . . . . . .

187 569 . .

BRACKET, mtg components

. . . 2

. . . 49 .

. . . . M1 . . . .

. 198 113 . .

MODULE, solenoid control

. . . 1

. . . 50 .

. CR2, CR3 .

. 113 247 . .

RELAY, encl 12VDC DPDT 20A

. . . 2

. . . 51 .

. . . . D4 . . . .

135 184 . .

DIODE BOARD

. . . 1

. . . 52 .

. . . CR4 . . .

173 069 . .

RELAY, encl 12VDC SPDT 30A

. . . 1

. . . 53 .

. . . SR4 . . .

035 704 . .

RECTIFIER, integrated 40A 800V

. . . 1

. . . 54 .

. CR1, CR5 .

155 309 . .

CONTACTOR, solenoid 12VDC

. . . 2

. . . 55 .

. . . . . . . . . . . .

187 821 . .

REGULATOR

. . . 1

. . . . . . .

. . . PLG4 . . .

187 691 . .

CONNECTOR

. . . 1

. . . 56 .

. . . . . . . . . . . .

Fig 11-3 . .

GENERATOR

. . . 1

. . . 57 .

. . . . . . . . . . . .

187 454 . .

BRACKET, mtg engine

. . . 1

. . . 58 .

. . . . . . . . . . . .

187 550 . .

MOUNT, engine 60 duro flan

. . . 2

. . . 59 .

. . . . . . . . . . . .

187 462 . .

BOTTLE, overflow w/ cap (included w/engine)

. . . 1

. . . 60 .

. . . . . . . . . . . .

187 588 . .

LABEL, engine maintenance

. . . 1

. . . 61 .

. . . . . . . . . . . .

187 551 . .

MOUNT, generator 70 duro flan

. . . 1

. . . 62 .

. . . . . . . . . . . .

187 455 . .

BRACKET, mtg generator

. . . 1

. . . 63 .

. . . . . . . . . . .

+187 464 . .

BASE

. . . 1

. . . 64 .

. . . . . . . . . . . .

181 057 . .

COVER, base

. . . 4

. . . 65 .

. . . DC-Z . . .

187 018 . .

STABILIZER ASSEMBLY, (consisting of)

. . . 1

. . . . . . .

. . . . . . . . . . . .

187 020 . . .

. STABILIZER

. . . 1

. . . . . . .

. . . . . . . . . . . .

180 625 . . .

. BRACKET, mtg rectifier

. . . 1

. . . . . . .

. . . . . . . . . . . .

164 920 . . .

. BRACKET, mtg stab/reactor

. . . 2

. . . 66 .

. . . SR1 . . .

183 051 . .

RECTIFIER, si 3ph 300A

. . . 1

. . . 67 .

. . . R4,5 . . .

139 812 . .

RESISTOR, WW fxd 30W 5K

. . . 2

. . . 68 .

. . . . 1T . . . .

172 661 . .

BLOCK, stud connection 6posn (consisting of)

. . . 1

. . . . . . .

. . . . . . . . . . . .

173 734 . . .

. JUMPER LINK

. . . 2

. . . 69 .

. . . . . . . . . . . .

172 731 . .

HOLDER, fuse mintr (consisting of)

. . . 2

. . . . . . .

. . . F1,F2 . . .

*169 296 . . .

. FUSE, mintr gls 25A 125V

. . . 2

. . . 70 .

. SR2, SR3 .

035 704 . .

RECTIFIER, integrated 40A 800V

. . . 2

. . . 71 .

. . . . D2 . . . .

135 184 . .

DIODE, board

. . . 1

. . . 72 .

. . . . C1 . . . .

176 719 . .

CAPACITOR, electl 1000uf 75VDC

. . . 1

. . . 73 .

. . . . . . . . . . . .

177 136 . .

CLAMP, capacitor

. . . 1

. . . 74 .

. . . CT1 . . .

187 144 . .

TRANSFORMER, current sensing

. . . 1

. . . 75 .

. . . PC2 . . .

198 359 . .

CIRCUIT CARD ASSEMBLY. field current controller

. . . 1

. . . . . . .

. . . PLG1 . . .

174 823 . .

CONNECTOR & SOCKETS

. . . 1

. . . . . . .

. . . RC1 . . .

174 824 . .

CONNECTOR & PINS

. . . 1

. . . . . . .

. . . PLG3 . . .

135 275 . .

CONNECTOR & SOCKETS

. . . 1

. . . . . . .

. . . PLG9 . . .

168 071 . .

CONNECTOR & SOCKETS

. . . 1

. . . . . . .

. . . PLG6 . . .

174 823 . .

CONNECTOR & SOCKETS

. . . 1

. . . . . . .

. . . RC6 . . .

174 824 . .

CONNECTOR & PINS

. . . 1

. . . . . . .

. . PLG10 . .

174 823 . .

CONNECTOR & SOCKETS

. . . 1

. . . . . . .

. . . RC10 . . .

174 824 . .

CONNECTOR & PINS

. . . 1

. . . . . .

PLG11, PLG12 130 204 . .

CONNECTOR & PINS & SOCKETS

. . . 2

. . . . . . .

. . . . . . . . . . . .

192 167 . .

SEAL, wire universal

. . . 2

. . . 76 .

. . . . . . . . . . . .

181 587 . .

TRAY, pc board

. . . 1

. . . 77 .

. . . C52 . . .

176 007 . .

CAPACITOR, slectl 1200uf 300VDC

. . . 1

. . . 78 .

. . . . . . . . . . . .

176 199 . .

CLAMP, capacitor

. . . 2

OM-487 Page 50

Page 53 Page 55
Image 54
Page 53 Page 55
Contents OM-487 ProcessesDescription From Hobart to You Table of Contents Page Electric Shock can kill Symbol UsageArc Welding Hazards ARC Rays can burn eyes and skinEngine Hazards Engine Exhaust Gases can kill Battery Explosion can BlindMoving Parts can cause injury Engine Heat can cause fireRadiation can cause interference Principal Safety StandardsEMF Information ARC Welding can cause interferenceUN Choc É Lectrique peut tuer Signification des symbolesConsignes DE SÉ Curité Lire Avant Utilisation LES Fumé ES ET LES GAZ peuvent ê tre dangereuxDES PIÈ CES Chaudes peuvent provoquer des brû lures graves LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux LE Bruit peut affecter l’ouïeLA Chaleur DU Moteur peut pro- voquer un incendie DES Organes Mobiles peuvent provoquer des blessures’EXPLOSION DE LA Batterie peut LA Chute DE L’APPAREIL peut blesserLE Soudage À L’ARC risque de provoquer des interfé rences Principales normes de sé curitéInformation sur les champs é lectromagné tiques Consignes relatives aux stimulateurs cardiaquesWeld, Power, And Engine Specifications SpecificationsSymbol Definitions DefinitionsDimensions, Weights, And Operating Angles DimensionsFuel Consumption Duty Cycle Auxiliary Power CurveExceeding duty cycle can damage unit and void warranty 100% Duty Cycle at 290 Amperes DCCV/DC Mode CC/AC ModeCC/DC Mode Volt-Ampere CurvesInstalling Exhaust Pipe InstallationInstalling Welding Generator Do not lift unit from end Airflow ClearanceFuel Do not use gasoline. Gasoline will damage engine 13 mm Full Diesel Coolant Recovery TankEngine Prestart Checks OilAdding Coolant To Radiator Connecting The BatteryConnecting To Weld Output Terminals Connect negativeSelecting Weld Cable Sizes Remote 14 Receptacle InformationTo wet out weld puddle Adjusting MIG Weld Puddle ConsistencyStop engine To stiffen weld puddleOperating Welding Generator Do not switch under loadPlace switch in Run position to operate most Gmaw equipment Front Panel ControlsRemote Amperage/Voltage Control 1nected to the remote 14 recep- tacle is runningOpen, contact Factory Authorized Service Agent Auxiliary Power Receptacles And Circuit BreakersAuxiliary power decreases as weld current increases Operating Auxiliary EquipmentOptional Auxiliary Power Receptacles Gfci Receptacle OptionAustralian Receptacle Option Wiring Optional 240 Volt Plug ReceptacleMaintenance and Troubleshooting Maintenance Label50 h Routine Maintenance20 h 75 h500 h 200 h400 h 800 hServicing Air Cleaner Servicing Engine Cooling System Servicing Optional Spark ArrestorStop engine and let cool Servicing Engine Fuel And Lubrication Systems Fuel Lines Replace fuel lines if cracked or wornStop screw is factory-set and should not be adjusted Adjusting Engine SpeedAdjusting Fuel Solenoid Position Checking Fuel SolenoidCheck for non-binding Adjusting Throttle SolenoidChecking Throttle Solenoid Solenoid in relaxedMaking Engine Speed Adjustments Adjusting Idle SpeedAdjusting Weld/Power Speed Welding TroubleshootingOverload Protection Trouble RemedyCheck engine speed, and adjust if necessary see Section Low weld output Check control settingsCheck and clean air cleaner as necessary see Section See engine manualAuxiliary Power EngineTrouble Remedy Electrical Diagram Circuit Diagram For Welding Generator201 RUN-IN Procedure WetstackingRun-In Procedure Using Load Bank Load BankBank/grid Run-In Procedure Using Resistance GridDo not touch hot exhaust From flammablesSelecting Equipment Auxiliary Power GuidelinesHas this symbol Grounding Generator To Truck Or Trailer FrameEarth ground if supplying Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Use ground device as stated in electrical codesIndustrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsSingle-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP xTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible Current Load Watts AmperesParts List 56- -380- -2 Main Assembly Dia Part Description 124 Panel, Front w/Components Hardware is common Not available unless listedPanel, Front w/Components -1 Item Generator -1 Item Service SupportContact your Distributor for Hobart Welding ProductsCall
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