Hobart Welding Products OM-487 manual Main Assembly

Page 53

Item

Dia.

Part

Description

 

 

No.

Mkgs.

No.

Quantity

 

 

 

 

Figure 11-1. Main Assembly

 

 

 

 

 

 

 

. . .

1 . . . .

.. .. .. .. .. .. .. .+.♦

182 367 . .

PANEL, right side

. . . 1

. . .

1 . . . .

185 352 . .

PANEL, right side stainless

. . . 1

. . .

2 . . . .

.. .. .. .. .. .. .. .+.♦

182 366 . .

PANEL, left side

. . . 1

. . .

2 . . . .

185 353 . .

PANEL, left side stainless

. . . 1

. . .

3 . . . .

. . . . . . . . +187 466 . .

COVER, top

. . . 1

. . .

3 . . . .

. . . . . . . +♦

189 678 . .

COVER, top stainless

. . . 1

. . .

4 . . . .

. . . . . . . . .

182 761 . .

LABEL, general precautionary engine drive

. . . 1

. . .

5 . . . .

. . . . . . . . .

192 041 . .

LABEL, warning engine fuel/diesel fuel only

. . . 1

. . .

6 . . . .

. . . . . . . . .

181 881 . .

GROMMET, neck filler

. . . 1

. . .

7 . . . .

. . . . . . . . .

147 601 . .

CAP, tank screw-on

. . . 1

. . .

8 . . . .

. . . . . . . . .

108 487 . .

LABEL, warning falling equipment etc

. . . 1

. . .

9 . . . .

. . . . . . . . .

183 314 . .

CLAMP, muffler 1.625 dia

. . . 1

. . . 10 . . . .

. . . . . . . . .

183 433 . .

PIPE, exhaust elbow

. . . 1

. . . 11 . . . .

. . . . . . . . .

187 890 . .

LABEL, warning moving parts

. . . 2

. . . 12 . . . .

. . . . . . . . +188 932 . .

GUARD, fan belt

. . . 1

. . . 13 . . . .

. . . . . . . . .

188 928 . .

LABEL, warning antifreeze

. . . 1

. . . 14 . . . .

.. .. .. .. .. .. .. .+.♦

187 465 . .

PANEL, rear upper

. . . 1

. . . 14 . . . .

189 679 . .

PANEL, rear upper stainless

. . . 1

. . . 15 . . . .

. . . . . . . . .

187 566 . .

BRACKET, mtg air cleaner inlet hose

. . . 1

. . . 16 . . . .

. . . . . . . . .

186 670 . .

UPRIGHT, base

. . . 1

. . . 17 . . . .

. . . . . . . . .

181 789 . .

SEAL, barrel

. . . 1

. . . 18 . . . .

. . . . . . . . .

187 480 . .

PANEL, rear lower

. . . 1

. . . 19 . . . .

. . . . . . . . .

201 921 . .

ENGINE, kubota diesel (consisting of)

. . . 1

. . .

. . . . . . .

. . . . . . . . .

198 571 . . .

. SWITCH, coolant temp (230° F)

. . . 1

. . . 20 . . . .

. . . . . . . . .

187 639 . . .

. ADAPTER, oil switch

. . . 1

. . . 21 . . . .

. . . . . . . . .

187 542 . . .

. SWITCH, oil pressure 11psi

. . . 1

. . . 22 . . . .

. . . . . . . . .

165 271 . . .

. VALVE, oil drain 3/8-18NPTF

. . . 1

. . . 23 . . . .

. . . . . . . . .

189 766 . . .

. GASKET, muffler

. . . 1

. . . 24 . . . .

. . . . . . . . .

187 428 . . .

. MUFFLER, exhaust engine

. . . 1

. . .

. . . . . . .

. . . . . . . . .

200 064 . . .

. MANIFOLD, exhaust Kubota 722

. . . 1

. . .

. . . . . . .

. . . . . . . . .

200 065 . . .

. GASKET, exhaust manifold to head Kubota 722

. . . 1

. . . 25 . . . .

. . . . . . . . .

187 436 . . .

. HOSE, radiator upper

. . . 1

. . . 26 . . . .

. . . . . . . . +187 590 . . .

. GUARD, belt fan

. . . 1

. . . 27 . . . .

FS1 . . .

201 923 . . .

. SOLENOID, fuel w/bracket

. . . 1

. . . 28 . . . .

. . . . . . . . .

187 429 . . .

. FAN, spacer

. . . 1

. . . 29 . . . .

. . . . . . . . .

198 018 . . .

. LINK, throttle

. . . 1

. . . 30 . . . .

TS1 . . .

192 196 . . .

. SOLENOID, throttle

. . . 1

. . .

. . . . . . .

. . . . . . . . .

198 108 . . .

. BRACKET, mounting solenoid

. . . 1

. . . 31 . . . .

. . . . . . . . .

187 435 . . .

. HOSE, radiator lower

. . . 1

. . . 32 . . . .

. . . . . . . . .

187 457 . . .

. BRACKET, engine mtg LH

. . . 1

. . .

. . . . . . .

. . . . . . . . .

187 458 . . .

. BRACKET, engine mtg RH

. . . 1

. . . 33 . . . .

. . . . . . . . .

187 432 . . .

. BRACKET, air cleaner mtg

. . . 1

. . . 34 . . . .

. . . . . . . . .

187 434 . . .

. HOSE, air cleaner

. . . 1

. . . 35 . . . .

. . . . . . . . .

187 431 . . .

. AIR CLEANER, intake

. . . 1

. . .

. . . . . . .

.. .. .. .. .. .. .. .. .♦

187 441 . . .

. ELEMENT, air cleaner

. . . 1

. . .

. . . . . . .

202 102 . . .

. ELEMENT, air cleaner safety

. . . 1

. . . 36 . . . .

. . . . . . . . .

187 640 . . .

. CLAMP, air cleaner w/latch

. . . 1

. . . 37 . . . .

. . . . . . . . .

187 442 . . .

. ELEMENT, fuel filter (engine mounted)

. . . 1

. . .

. . . . . . .

. . . . . . . . .

187 444 . . .

. BRACKET, mtg fuel filter

. . . 1

. . .

. . . . . . .

. . . . . . . . .

187 443 . . .

. FILTER, oil

. . . 1

. . .

. . . . . . .

. . . . . . . . .

187 459 . . .

. BELT, fan

. . . 1

. . .

. . . . . . .

. . . . . . . . .

187 819 . . .

. INJECTOR ASSEMBLY

. . . 1

. . .

. . . . . . .

. . . . . . . . .

187 820 . . .

. GLOW PLUG

. . . 1

. . .

. . . . . . .

. . . . . . . . .

187 821 . . .

. REGULATOR

. . . 1

. . .

. . . . . . .

. . . . . . . . .

176 529 . . .

. FITTING, hose brs barbed

. . . 1

. . .

. . . . . . .

. . . . . . . . . .

113 854 . . .

. HOSE, sae .500 ID x .780 OD (order by ft)

. . . 1

. . .

. . . . . . .

. . . . . . . . .

006 372 . . .

. SCREW, M8-1.2 x 25 hex hd

As Req.

. . .

. . . . . . .

. . . . . . . . .

174 828 . . .

. SCREW, M8-1.2 x 45 hex hd

As Req.

. . .

. . . . . . .

. . . . . . . . .

090 106 . . .

. SCREW, M6-1.0 x 16 hex hd

As Req.

. . .

. . . . . . .

. . . . . . . . .

049 024 . . .

. SCREW, M8-1.2 x 16 hex hd

As Req.

. . .

. . . . . . .

. . . . . . . . .

187 656 . . .

. SCREW, M10-1.25 x 20 hex hd

As Req.

. . .

. . . . . . .

. . . . . . . . .

605 579 . . .

. SCREW, M8-1.2 x 20 hex hd

As Req.

. . .

. . . . . . .

. . . . . . . . .

134 834 . . .

. HOSE, sae .187 ID x .410 OD (order by ft)

. . . 1

OM-487 Page 49

Page 52 Page 54
Image 53
Page 52 Page 54
Contents Description OM-487Processes From Hobart to You Table of Contents Page Arc Welding Hazards Symbol UsageElectric Shock can kill ARC Rays can burn eyes and skinEngine Hazards Moving Parts can cause injury Battery Explosion can BlindEngine Exhaust Gases can kill Engine Heat can cause fireEMF Information Principal Safety StandardsRadiation can cause interference ARC Welding can cause interferenceConsignes DE SÉ Curité Lire Avant Utilisation Signification des symbolesUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un in- cendie ou une explosionDES PIÈ CES Chaudes peuvent provoquer des brû lures graves LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peut DES Organes Mobiles peuvent provoquer des blessuresLA Chaleur DU Moteur peut pro- voquer un incendie LA Chute DE L’APPAREIL peut blesserInformation sur les champs é lectromagné tiques Principales normes de sé curitéLE Soudage À L’ARC risque de provoquer des interfé rences Consignes relatives aux stimulateurs cardiaquesSymbol Definitions SpecificationsWeld, Power, And Engine Specifications DefinitionsFuel Consumption Dimensions, Weights, And Operating AnglesDimensions Exceeding duty cycle can damage unit and void warranty Auxiliary Power CurveDuty Cycle 100% Duty Cycle at 290 Amperes DCCC/DC Mode CC/AC ModeCV/DC Mode Volt-Ampere CurvesInstalling Welding Generator InstallationInstalling Exhaust Pipe Do not lift unit from end Airflow ClearanceEngine Prestart Checks 13 mm Full Diesel Coolant Recovery TankFuel Do not use gasoline. Gasoline will damage engine OilConnecting To Weld Output Terminals Connecting The BatteryAdding Coolant To Radiator Connect negativeRemote 14 Receptacle Information Selecting Weld Cable SizesStop engine Adjusting MIG Weld Puddle ConsistencyTo wet out weld puddle To stiffen weld puddlePlace switch in Run position to operate most Gmaw equipment Do not switch under loadOperating Welding Generator Front Panel Controls1nected to the remote 14 recep- tacle is running Remote Amperage/Voltage ControlAuxiliary power decreases as weld current increases Auxiliary Power Receptacles And Circuit BreakersOpen, contact Factory Authorized Service Agent Operating Auxiliary EquipmentAustralian Receptacle Option Optional Auxiliary Power ReceptaclesGfci Receptacle Option Receptacle Wiring Optional 240 Volt PlugMaintenance Label Maintenance and Troubleshooting20 h Routine Maintenance50 h 75 h400 h 200 h500 h 800 hServicing Air Cleaner Stop engine and let cool Servicing Engine Cooling SystemServicing Optional Spark Arrestor Fuel Lines Replace fuel lines if cracked or worn Servicing Engine Fuel And Lubrication SystemsAdjusting Fuel Solenoid Position Adjusting Engine SpeedStop screw is factory-set and should not be adjusted Checking Fuel SolenoidChecking Throttle Solenoid Adjusting Throttle SolenoidCheck for non-binding Solenoid in relaxedAdjusting Weld/Power Speed Making Engine Speed AdjustmentsAdjusting Idle Speed Overload Protection TroubleshootingWelding Trouble RemedyCheck and clean air cleaner as necessary see Section Low weld output Check control settingsCheck engine speed, and adjust if necessary see Section See engine manualEngine Auxiliary PowerTrouble Remedy Circuit Diagram For Welding Generator Electrical Diagram201 Wetstacking RUN-IN ProcedureLoad Bank Run-In Procedure Using Load BankDo not touch hot exhaust Run-In Procedure Using Resistance GridBank/grid From flammablesHas this symbol Auxiliary Power GuidelinesSelecting Equipment Grounding Generator To Truck Or Trailer FrameHow Much Power Does Equipment Require? Grounding When Supplying Building SystemsEarth ground if supplying Use ground device as stated in electrical codesApproximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentHow Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP xTypical Connections To Supply Standby Power Current Load Watts Amperes Selecting Extension Cord Use Shortest Cord Possible80- -2 Parts List56- -3 Main Assembly Dia Part Description 124 Hardware is common Not available unless listed Panel, Front w/ComponentsPanel, Front w/Components -1 Item Generator -1 Item Support ServiceCall Contact your Distributor forHobart Welding Products
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