Southbend sb1018 owner manual Troubleshooti NG

Page 42

Model SB1018

TROUBLESHOOTI NG

For Machines Mfg. Since 8/09

Symptom

Possible Cause

Possible Solution

!

 

The cut is crooked,

1.

The feed pressure is too high.

1.

Decrease the feed rate.

 

 

the blade wanders,

2.

Blade is loading up.

2.

Install a blade with more suitable TPI or different

slow cuts, or shows

 

 

 

style of teeth.

overheating on one

 

 

 

3.

Blade tension is too loose.

3.

Increase blade tension.

side of the cut or

the blade.

4.

Blade installed backwards.

4.

Check blade rotation as described in “test run” and

 

 

 

 

reverse blade if necessary.

 

5.

Dull blade; missing teeth.

5.

Replace blade.

6.The blade speed is wrong.6. Adjust feed rate and cutting speed as required.

7.The blade tracking is wrong. 7. Adjust the blade tracking back to normal.

Blade dulls

1.

Blade is improperly broken in.

1.

Replace blade, and complete blade break in

prematurely, or

 

 

 

procedure.

metal sticking to

2.

The blade gullets are loading up

2.

Use a blade that has larger gullets to carry out

the blade.

 

with chips.

 

material.

 

 

 

3.The blade TPI is too fine for the 3. Use a coarser-tooth blade, adjust feed rate, adjust

 

 

thick workpiece, and the teeth load

 

blade speed.

 

 

up and overheat.

 

 

 

4.

The workpiece has hard spots,

4.

Replace the blade with a special blade for cutting

 

 

welds, or scale.

 

hardened materials.

 

 

 

 

 

Repetitious noise

1.

Pulley set screws or keys are

1.

Inspect keys and set screws. Replace or tighten if

coming from

 

missing or loose.

 

necessary.

machine.

2.

Blade is missing teeth.

2.

Replace blade.

 

3.Motor fan is hitting the cover. 3. Adjust fan cover mounting position, tighten fan, or shim fan cover.

4.

V-belt is defective.

4.

Replace V-belt.

5.

Blade weld contacting blade guides.

5.

Grind blade weld down smaller.

6.Blade weld may be failing.6. Cut and reweld the blade, or replace the blade.

Blade wears on

1.

The blade guides are worn or mis-

1.

Re-adjust or replace the blade guides.

one side or shows

 

adjusted.

 

 

overheating.

2.

The blade support is inadequate.

2.

Tighten the blade guide as close to the workpiece as

 

 

 

 

 

possible.

 

3.

Dull or incorrect blade.

3.

Replace blade.

 

4.

Blade is bell-mouthed.

4.

Install new blade.

 

 

 

 

 

Vibration when

1.

Loose or damaged blade.

1.

Tighten or replace blade.

operating or

2.

Worn wheel bearing.

2.

Check/replace wheel bearing.

cutting.

3.

Bent or dull blade.

3.

Replace blade.

 

 

4.

Wheels out of balance.

4.

Replace wheels.

 

5.

Loose machine component.

5.

Tighten loose component.

 

6.

Belt has a high spot.

6.

Replace/adjust the V-belt.

 

7.

Bandsaw blade wheel is bent or out

7.

Check and replace for bad wheel or bearing.

 

 

of balance.

 

 

 

 

 

 

 

-40-

Image 42
Contents 6 Swivel Mast Bandsaw Scope of Manual UpdatesCustomer Service Manual FeedbackTable of Contents Features About This MachineCapabilities Identification IdentificationMachine Specifications Machine SpecificationsOther Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Metal Bandsaw Safety Availability Power Supply RequirementsThings Youll Need Full-Load Current RatingCircuit Requirements for For 110V Connection PrewiredCircuit Information Grounding RequirementsUnpacking InventoryExtension Cords Description Qty Cleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Assembly To assemble the bandsawLoosen the belt tension bolt shown in Figure Installing belt Power Connection Removing shipping strapInspections Adjustments Test RunTo test run your machine OperationPERATIONOverview Description of Controls & Components Blade Length Blade SelectionBlade Terminology Blade WidthTooth Set Tooth TypeBlade Pitch TPI To select the correct blade pitchBlade Changes To change the blade on the bandsawTo tension the blade on the bandsaw Blade TensionBlade Breakage Most common causes of avoidable blade breakage areBlade Care Blade Care & Break-InBlade Speed Blade Break-InBlade Speed Chart Chip Inspection ChartDownfeed Rate Angle CutsCuts to the Right Vise Cuts to the LeftBlade Guide To adjust the blade guideWork Stop Operation TipsCleaning LubricationMachine Storage GearboxTo change the gearbox oil To adjust the blade tracking on the bandsaw Blade TrackingSquaring Blade To adjust the blade guide bearingsBlade Guide Bearings To square the blade to the tablePulley Deflection BeltTo tighten the V-belt To replace the V-beltTo adjust the downfeed stop bolt and OFF button lever Downfeed StopModel SB1018TROUBLESHOOTI NG For Machines Mfg. Since 8/09 Troubleshooti NG Troubleshooti NG ElectricalL CTRICALSafety Instructions Wiring Diagram Color KEY220V Conversion To convert the Model SB1018 toWiring Diagram Wiring Component Locations Wiring component locationsBase & Cabinet Stand Base & Cabinet Stand Parts List DescriptionHead & Vise Head & Vise Parts List Motor & Blade Guides Motor & Blade Guides Parts List Switch Machine Labels PSBLABEL15S Electricity LabelR R a N T Y Southbendlathe.com