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Contents Model G0709 Ss ,EAD from Leadbased PAINTS Table of Contents Machine Description IntroductionManual Accuracy Contact Info Identification ZZYMachine Data Sheet IVahidX`cd ZVijgZh Safety BdYZa%,%.B\#HcXZ*$&& Additional Safety for Metal Lathes Circuit Requirements for Power SupplyAvailability Full-Load Current RatingMinimum Gauge Size 14 AWG Grounding InstructionsExtension Cords 50 ftUnpacking SetupItems Needed for Setup Description QtyLoose Inventory Components Qty InventoryMounted Inventory Components Qty Toolbox Inventory Components QtyHardware Recognition Chart Site Considerations Weight Load Physical EnvironmentElectrical Installation Space AllocationBasic steps for removing rust preventative CleanupBefore cleaning, gather the following ™ 9hedhVWaZGV\h Additional Cleaning Tips Lifting & MovingCheck Gearbox Oil Using Machine MountsMounting Bolting to Concrete FloorsTest Run Power ConnectionAdding Cutting Fluid To begin the test runZZY Page Chuck and Faceplate Removal/Installation Page 27 Recommended AdjustmentsFactory adjustments that should be verified Spindle Break-InOperation Operation OverviewControls Headstock ControlsApron Controls Spindle ON/OFF LeverTailstock BrakeChuck & Faceplate Removal/Installation Chuck & Faceplate RemovalChuck & Faceplate Installation chiVaac\VcYgZbdkc\VineXVaCamlock Stud Installation To use the 3-jaw chuck Three-Jaw ChuckReversing Jaw Positions & Clamping a Workpiece Four-Jaw Chuck To use the 4-jaw chuckFaceplate YESTo use the faceplate CentersSolid Dead Center Carbide-Tipped Dead Center Installing Center in TailstockInstalling Center in Spindle Live CenterQuill Lock Lever Offsetting TailstockTailstock Tailstock Lock LeverAligning Tailstock To align the tailstockDo not forget to lock the tailstock to Ways after each adjustmentDrilling with To install a tanged drill or chuck To remove a tapered drill or chuckSteady Rest Follow Rest Selecting and Using RestsCutting Fluid System To use the cutting fluid systemTo load a tool holder To install the restsTool Post Spider Spindle Speed Determining Spindle SpeedChanging Spindle Speed To change the spindle speedCarriage Handwheel Power FeedManual Feed Cross Slide HandwheelFeed Settings To set up for a power feed operationThread Settings To set up for threadingFBSW6!VhhdlccFigure Feed Direction LeverFeed Selection Lever Thread Dial Thread ChartHalf-Nut Lever Scale ALL H6095-Digital Readout DRO AccessoriesG0688-Tool Post Grinder T10118-Tailstock Digital ReadoutG1070-MT3 Live Center Set H9240-Water Soluble Machining OilH5786-MT#3 Long Nose Precision Center Quick Change Tool Holders FjX`XVc\ZiddadaYZgh#=*++=HHgdjcY8ZciZg9gaah# Schedule MaintenanceCleaning Unpainted Cast IronBall Oiler Lubrication Vc\Z\ZVgWVaadaZgh#IVahidX` WVaa daZgh# To add oil to the reservoirs Oil ReservoirsChecking & Adding Oil Tools Needed Qty Belt TensionChanging Oil To change the oil in the reservoirsTools NeededQty Cleaning Cutting fluid SystemChecking Cutting fluid System To check the cutting fluid systemMotor & Gearbox ServiceTroubleshooting Operation and Work Results Cross Slide Gib Gib AdjustmentsTo adjust the cross slide gib Saddle Gib To adjust the saddle slide gibCompound Slide Gib Backlash Adjustment To adjust the cross slide backlashHalf Nut Adjustment Leadscrew Endplay AdjustmentShear Pin To replace the shear pinFeed Clutch Adjustment To adjust the feed rod clutchTailstock Lock Bearing Preload To adjust the tailstock lock leverTo adjust the preload Page To confirm that the bearings are correctly pre- loaded To replace the V-belts on the lathe Belt ReplacementGap Insert Removal Installation To remove the gapTo reinstall the gap 115 Brake ShoesTo check/replace the brake linings Machine Storage WIRE/COMPONENT DAMAGE. 9VbV\ZY lgZh WiringWiring Safety Instructions Worklamp Mainmotor Brakeswitch Electrical Box Wiring BdYZa%,%.B\#HcXZ*$&&Switches and Pump Motor Spindle Motor 110V & 220V Connection ConnectionElectrical Box Photo Parts Headstock Case and ShiftHeadstock Parts List DescriptionHeadstock Drive Headstock Drive Parts List Headstock Spindle Headstock Spindle Parts List Change Gears Quick Quick Change Gearbox Drive Parts List Quick Change Gearbox Shift Quick Change Gearbox Shift Parts List Apron Apron Parts List DescriptionCross Slide Cross Slide Parts List Compound Slide Rests Tailstock Tailstock Parts List Pump Motor and Feed Rod Motor and Feed Rod Parts List Cabinet and Brake Cabinet and Brake Parts List Main Electrical Breakdown Transformer Wuxi JBK5-100VATHAccessories Labels Breakdown Warranty Card 10. 8dbbZcih$5342!, .# 0/ /8 %,,.!-7! 22!.49 !.$ 2%452.3 Order