Grizzly G0709 owner manual Service, Troubleshooting, Motor & Gearbox

Page 61

SECTION 7: SERVICE

Troubleshooting

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Image 61
Contents Model G0709 Ss ,EAD from Leadbased PAINTS Table of Contents Manual Accuracy Contact Info IntroductionMachine Description ZZY IdentificationMachine Data Sheet IVahidX`cd ZVijgZh Safety BdYZa%,%.B\#HcXZ*$&& Additional Safety for Metal Lathes Availability Power SupplyCircuit Requirements for Full-Load Current RatingExtension Cords Grounding InstructionsMinimum Gauge Size 14 AWG 50 ftItems Needed for Setup SetupUnpacking Description QtyMounted Inventory Components Qty InventoryLoose Inventory Components Qty Toolbox Inventory Components QtyHardware Recognition Chart Electrical Installation Weight Load Physical EnvironmentSite Considerations Space AllocationBefore cleaning, gather the following ™ 9hedhVWaZGV\h CleanupBasic steps for removing rust preventative Lifting & Moving Additional Cleaning TipsMounting Using Machine MountsCheck Gearbox Oil Bolting to Concrete FloorsAdding Cutting Fluid Power ConnectionTest Run To begin the test runZZY Page Factory adjustments that should be verified Recommended AdjustmentsChuck and Faceplate Removal/Installation Page 27 Spindle Break-InOperation Overview OperationHeadstock Controls ControlsSpindle ON/OFF Lever Apron ControlsBrake TailstockChuck & Faceplate Removal Chuck & Faceplate Removal/InstallationchiVaac\VcYgZbdkc\VineXVa Chuck & Faceplate InstallationCamlock Stud Installation Reversing Jaw Positions & Clamping a Workpiece Three-Jaw ChuckTo use the 3-jaw chuck To use the 4-jaw chuck Four-Jaw ChuckYES FaceplateSolid Dead Center CentersTo use the faceplate Installing Center in Spindle Installing Center in TailstockCarbide-Tipped Dead Center Live CenterTailstock Offsetting TailstockQuill Lock Lever Tailstock Lock LeverTo align the tailstock Aligning TailstockDrilling with Ways after each adjustmentDo not forget to lock the tailstock to To remove a tapered drill or chuck To install a tanged drill or chuckCutting Fluid System Selecting and Using RestsSteady Rest Follow Rest To use the cutting fluid systemTool Post To install the restsTo load a tool holder Determining Spindle Speed Spider Spindle SpeedTo change the spindle speed Changing Spindle SpeedManual Feed Power FeedCarriage Handwheel Cross Slide HandwheelTo set up for a power feed operation Feed SettingsTo set up for threading Thread SettingsFeed Selection Lever Feed Direction LeverFBSW6!VhhdlccFigure Half-Nut Lever Thread ChartThread Dial Scale ALL G0688-Tool Post Grinder AccessoriesH6095-Digital Readout DRO T10118-Tailstock Digital ReadoutH5786-MT#3 Long Nose Precision Center H9240-Water Soluble Machining OilG1070-MT3 Live Center Set FjX`XVc\ZiddadaYZgh# Quick Change Tool Holders=*++=HHgdjcY8ZciZg9gaah# Cleaning MaintenanceSchedule Unpainted Cast IronVc\Z\ZVgWVaadaZgh# Ball Oiler LubricationIVahidX` WVaa daZgh# Checking & Adding Oil Oil ReservoirsTo add oil to the reservoirs Changing Oil Belt TensionTools Needed Qty To change the oil in the reservoirsChecking Cutting fluid System Cleaning Cutting fluid SystemTools NeededQty To check the cutting fluid systemTroubleshooting ServiceMotor & Gearbox Operation and Work Results To adjust the cross slide gib Gib AdjustmentsCross Slide Gib Compound Slide Gib To adjust the saddle slide gibSaddle Gib To adjust the cross slide backlash Backlash AdjustmentLeadscrew Endplay Adjustment Half Nut AdjustmentTo replace the shear pin Shear PinTo adjust the feed rod clutch Feed Clutch AdjustmentTo adjust the preload To adjust the tailstock lock leverTailstock Lock Bearing Preload Page To confirm that the bearings are correctly pre- loaded Gap Insert Removal Installation Belt ReplacementTo replace the V-belts on the lathe To remove the gapTo reinstall the gap To check/replace the brake linings Brake Shoes115 Machine Storage Wiring Safety Instructions WiringWIRE/COMPONENT DAMAGE.  9VbV\ZY  lgZh  Worklamp Mainmotor Brakeswitch BdYZa%,%.B\#HcXZ*$&& Electrical Box WiringSwitches and Pump Motor Connection Spindle Motor 110V & 220V ConnectionElectrical Box Photo Headstock Case and Shift PartsDescription Headstock Parts ListHeadstock Drive Headstock Drive Parts List Headstock Spindle Headstock Spindle Parts List Change Gears Quick Quick Change Gearbox Drive Parts List Quick Change Gearbox Shift Quick Change Gearbox Shift Parts List Apron Description Apron Parts ListCross Slide Cross Slide Parts List Compound Slide Rests Tailstock Tailstock Parts List Pump Motor and Feed Rod Motor and Feed Rod Parts List Cabinet and Brake Cabinet and Brake Parts List Transformer Wuxi JBK5-100VATH Main Electrical BreakdownAccessories Labels Breakdown 10. 8dbbZcih Warranty Card$5342!, .# 0/ /8  %,,.!- 7!  22!.49 !.$ 2%452.3 Order