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Contents Model G0709 Ss ,EAD from Leadbased PAINTS Table of Contents Introduction Manual Accuracy Contact InfoMachine Description Identification ZZYMachine Data Sheet IVahidX`cd ZVijgZh Safety BdYZa%,%.B\#HcXZ*$&& Additional Safety for Metal Lathes Power Supply AvailabilityCircuit Requirements for Full-Load Current RatingGrounding Instructions Extension CordsMinimum Gauge Size 14 AWG 50 ftSetup Items Needed for SetupUnpacking Description QtyInventory Mounted Inventory Components QtyLoose Inventory Components Qty Toolbox Inventory Components QtyHardware Recognition Chart Weight Load Physical Environment Electrical InstallationSite Considerations Space AllocationCleanup Before cleaning, gather the following ™ 9hedhVWaZGV\hBasic steps for removing rust preventative Additional Cleaning Tips Lifting & MovingUsing Machine Mounts MountingCheck Gearbox Oil Bolting to Concrete FloorsPower Connection Adding Cutting FluidTest Run To begin the test runZZY Page Recommended Adjustments Factory adjustments that should be verifiedChuck and Faceplate Removal/Installation Page 27 Spindle Break-InOperation Operation OverviewControls Headstock ControlsApron Controls Spindle ON/OFF LeverTailstock BrakeChuck & Faceplate Removal/Installation Chuck & Faceplate RemovalChuck & Faceplate Installation chiVaac\VcYgZbdkc\VineXVaCamlock Stud Installation Three-Jaw Chuck Reversing Jaw Positions & Clamping a WorkpieceTo use the 3-jaw chuck Four-Jaw Chuck To use the 4-jaw chuckFaceplate YESCenters Solid Dead CenterTo use the faceplate Installing Center in Tailstock Installing Center in SpindleCarbide-Tipped Dead Center Live CenterOffsetting Tailstock TailstockQuill Lock Lever Tailstock Lock LeverAligning Tailstock To align the tailstockWays after each adjustment Drilling withDo not forget to lock the tailstock to To install a tanged drill or chuck To remove a tapered drill or chuckSelecting and Using Rests Cutting Fluid SystemSteady Rest Follow Rest To use the cutting fluid systemTo install the rests Tool PostTo load a tool holder Spider Spindle Speed Determining Spindle SpeedChanging Spindle Speed To change the spindle speedPower Feed Manual FeedCarriage Handwheel Cross Slide HandwheelFeed Settings To set up for a power feed operationThread Settings To set up for threadingFeed Direction Lever Feed Selection LeverFBSW6!VhhdlccFigure Thread Chart Half-Nut LeverThread Dial Scale ALL Accessories G0688-Tool Post GrinderH6095-Digital Readout DRO T10118-Tailstock Digital ReadoutH9240-Water Soluble Machining Oil H5786-MT#3 Long Nose Precision CenterG1070-MT3 Live Center Set Quick Change Tool Holders FjX`XVc\ZiddadaYZgh#=*++=HHgdjcY8ZciZg9gaah# Maintenance CleaningSchedule Unpainted Cast IronBall Oiler Lubrication Vc\Z\ZVgWVaadaZgh#IVahidX` WVaa daZgh# Oil Reservoirs Checking & Adding OilTo add oil to the reservoirs Belt Tension Changing OilTools Needed Qty To change the oil in the reservoirsCleaning Cutting fluid System Checking Cutting fluid SystemTools NeededQty To check the cutting fluid systemService TroubleshootingMotor & Gearbox Operation and Work Results Gib Adjustments To adjust the cross slide gibCross Slide Gib To adjust the saddle slide gib Compound Slide GibSaddle Gib Backlash Adjustment To adjust the cross slide backlashHalf Nut Adjustment Leadscrew Endplay AdjustmentShear Pin To replace the shear pinFeed Clutch Adjustment To adjust the feed rod clutchTo adjust the tailstock lock lever To adjust the preloadTailstock Lock Bearing Preload Page To confirm that the bearings are correctly pre- loaded Belt Replacement Gap Insert Removal InstallationTo replace the V-belts on the lathe To remove the gapTo reinstall the gap Brake Shoes To check/replace the brake linings115 Machine Storage Wiring Wiring Safety InstructionsWIRE/COMPONENT DAMAGE.  9VbV\ZY  lgZh  Worklamp Mainmotor Brakeswitch Electrical Box Wiring BdYZa%,%.B\#HcXZ*$&&Switches and Pump Motor Spindle Motor 110V & 220V Connection ConnectionElectrical Box Photo Parts Headstock Case and ShiftHeadstock Parts List DescriptionHeadstock Drive Headstock Drive Parts List Headstock Spindle Headstock Spindle Parts List Change Gears Quick Quick Change Gearbox Drive Parts List Quick Change Gearbox Shift Quick Change Gearbox Shift Parts List Apron Apron Parts List DescriptionCross Slide Cross Slide Parts List Compound Slide Rests Tailstock Tailstock Parts List Pump Motor and Feed Rod Motor and Feed Rod Parts List Cabinet and Brake Cabinet and Brake Parts List Main Electrical Breakdown Transformer Wuxi JBK5-100VATHAccessories Labels Breakdown Warranty Card 10. 8dbbZcih$5342!, .# 0/ /8  %,,.!- 7!  22!.49 !.$ 2%452.3 Order