Carrier 38TDB instruction manual Check Equipment and Job Site, Unpack Unit, A98516

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38TDB

WeatherMaker™ Two-Speed Air Conditioning Unit with Puron®

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Installation and Start-Up Instructions

NOTE: Read the entire instruction manual before starting the installation.

This symbol indicates a change since the last issue.

SAFETY CONSIDERATIONS

Improper installation, adjustment, alteration, service, maintenance, or use can cause explosion, fire, electrical shock, or other conditions which may cause death, personal injury, or property damage. Consult a qualified installer, service agency, or your distributor or branch for information or assistance. The qualified installer or agency must use factory-authorized kits or accessories when modifying this product. Refer to the individual instructions packaged with the kits or accessories when installing.

Follow all safety codes. Wear safety glasses, protective clothing, and work gloves. Use quenching cloth for brazing operations. Have fire extinguisher available. Read these instructions thor- oughly and follow all warnings or cautions included in literature and attached to the unit. Consult local building codes and National Electrical Code (NEC) for special requirements.

Recognize safety information. This is the safety-alert symbol . When you see this symbol on the unit and in instructions or manuals, be alert to the potential for personal injury.

Understand these signal words; DANGER, WARNING, CAU- TION, and NOTE. These words are used with the safety-alert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies hazards which could result in personal injury or death. CAUTION is used to identify unsafe practices which would result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation.

Before installing, modifying, or servicing system, main elec- trical disconnect switch must be in the OFF position. There may be more than 1 disconnect switch. Lock out and tag switch with a suitable warning label. Electrical shock can cause personal injury or death.

Puron® (R-410A) systems operate at higher pressures than standard R-22 systems. Be certain that service equipment is rated for Puron®. Some R-22 service equipment may not be acceptable. Check with your distributor.

INSTALLATION RECOMMENDATIONS

NOTE: In some cases noise in the living area has been traced to gas pulsations from improper installation of equipment.

1.Locate unit away from windows, patios, decks, etc. where unit operation sound may disturb customer.

2.Ensure that vapor and liquid tube diameters are appropriate to capacity of unit.

A98516

Fig. 1—Model 38TDB

3.Run refrigerant tubes as directly as possible by avoiding unnecessary turns and bends.

4.When passing refrigerant tubes through the wall, seal opening with RTV or other pliable silicon-based caulk. (See Fig. 2.)

5.Avoid direct tubing contact with water pipes, duct work, floor joists, wall studs, floors, and walls.

6.Do not suspend refrigerant tubing from joists and studs with a rigid wire or strap which comes in direct contact with tubing. (See Fig. 2.)

7.Ensure that tubing insulation is pliable and completely sur- rounds vapor tube.

8.When necessary, use hanger straps which are 1 in. wide and conform to shape of tubing insulation. (See Fig. 2.)

9.Isolate hanger straps from insulation by using metal sleeves bent to conform to shape of insulation.

Outdoor unit contains system refrigerant charge for operation with indoor unit of the same size when connected by 15 ft of field-supplied or factory accessory tubing. For proper unit opera- tion, check refrigerant charge using charging information located on control box cover.

IMPORTANT: Maximum liquid-line size is 3/8 in. O.D. for all residential applications.

IMPORTANT: Only install the factory-supplied Puron® (R- 410A) air conditioner liquid line filter drier. Obtain replacement filter driers from your local distributor.

INSTALLATION

Step 1—Check Equipment and Job Site

UNPACK UNIT

Move to final location. Remove carton, taking care not to damage unit.

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Book

1

4

PC 101

Catalog No. 533-80059

Printed in U.S.A.

Form 38TDB-4SI

Pg 1

8-02

Replaces: 38TDB-3SI

Tab

3a

2a

 

 

 

 

 

 

 

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Contents Unpack Unit Check Equipment and Job SiteA98516 Book Catalog No Form 38TDB-4SI Replaces 38TDB-3SI TabInstall on a Solid, Level Mounting Pad Dimensions→ -Install TXV Clearance RequirementsLONG-LINE Applications → FAN CoilMake Piping Connections Outdoor Unit Connected to FACTORY-APPROVED Indoor Unit Install LIQUID-LINE Filter DrierRefrigerant Tubing Sweat ConnectionMake Electrical Connections Install Electrical AccessoriesA01495 See notes 1, 2, 3, 6, 8, 10,See notes 1, 2, 3, 4, A01496A01501 See notes 1, 2, 3,See note 1, 2, 3, 4, A01504 A01502Airflow Selection for 58CVA/58MVP Furnaces Make Airflow SelectionsAirflow Selection for FK4C, FV4A, or 40FK FAN Coils A01222 Accessory Usage† Required for all applications A01192 Start-UpA00430 Check Charge Required Liquid-Line Temperature FSystem Functions and Sequence of Operation Control Function LED Code High Capacity Only SubcoolingTwo-Speed Compressor Winding Resistance at 70F ± Temperature ThermistorsFinal Checks A01513 Wiring Diagram-024, 036A01439 Wiring Diagram-037Wiring Diagram-060