Carrier 38TDB instruction manual Make Electrical Connections, Install Electrical Accessories

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5000

 

4500

 

4000

LEAK IN

3500

SYSTEM

3000

 

2500

 

MICRONS2000

VACUUM TIGHT

1500

TOO WET

1000

TIGHT

500

DRY SYSTEM

 

DISCONNECT

PER N. E. C. AND/ OR LOCAL CODES

FIELD POWER

WIRING

FIELD GROUND

WIRING

CONTACTOR

GROUND

LUG

A91306

0

1

2

3

4

5

6

7

 

 

 

MINUTES

 

 

A95424

 

 

 

 

 

 

 

Fig. 8—Deep Vacuum Graph

5.Repeat this procedure as indicated in Fig. 9. System will then contain minimal amounts of contaminants and water vapor.

FINAL TUBING CHECK

IMPORTANT: Check to be certain factory tubing on both indoor and outdoor unit has not shifted during shipment. Ensure tubes are not rubbing against each other or any sheet metal. Pay close attention to feeder tubes, making sure wire ties on feeder tubes are secure and tight.

Step 7—Make Electrical Connections

To avoid personal injury or death, do not supply power to unit with compressor terminal box cover removed.

Be sure field wiring complies with local and national fire, safety, and electrical codes, and voltage to system is within limits shown on unit rating plate. Contact local power company for correction of improper voltage. See unit rating plate for recommended circuit protection device.

NOTE: Operation of unit on improper line voltage constitutes abuse and could affect unit reliability. See unit rating plate. Do not install unit in system where voltage may fluctuate above or below permissible limits.

NOTE: Use copper wire only between disconnect switch and unit.

EVACUATE

BREAK VACUUM WITH DRY NITROGEN

WAIT

EVACUATE

BREAK VACUUM WITH DRY NITROGEN

WAIT

EVACUATE

CHECK FOR TIGHT, DRY SYSTEM (IF IT HOLDS DEEP VACUUM)

CHARGE SYSTEM

Fig. 9—Triple Evacuation Method

A95425

Fig. 10—Line Power Connections

NOTE: Install branch circuit disconnect of adequate size per NEC to handle unit starting current. Locate disconnect within sight from and readily accessible from unit, per Section 440-14 of NEC.

ROUTE GROUND AND POWER WIRES

Remove access panel to gain access to unit wiring. Extend wires from disconnect through power wiring hole provided and into unit control box. Size wires per NEC but not smaller than minimum wire size shown in Product Data Digest.

The unit cabinet must have as uninterrupted or unbroken ground to minimize personal injury if an electrical fault should occur. The ground may consist of electrical wire or metal conduit when installed in accordance with existing electrical codes. Failure to follow this warning can result in an electric shock, fire, or death.

CONNECT GROUND AND POWER WIRES

Connect ground wire to ground connection in control box for safety. Connect power wiring to leads provided as shown in Fig. 10.

CONNECT CONTROL WIRING

Route 24v control wires through control wiring grommet and connect to leads provided in control box. (See Fig. 11.)

Use No. 18 AWG color-coded, insulated (35°C minimum) wire. If thermostat is located more than 100 ft from unit, as measured along the control voltage wires, use No. 16 AWG color-coded wire to avoid excessive voltage drop.

All wiring must be NEC Class 1 and must be separated from incoming power leads.

The outdoor unit requires a minimum of 27va, 24vac control power.

IMPORTANT: Check factory wiring and wire connections to ensure terminations are secured properly. Check wire routing to ensure wires are not in contact with tubing, sheet metal, etc.

Step 8—Install Electrical Accessories

GENERAL

Refer to the individual instructions packaged with kits or acces- sories when installing.

Available electrical accessories include latent capacity control. See Fig. 11 for typical accessory wiring diagrams.

LATENT CAPACITY CONTROL (LCC)

The purpose of an LCC is to provide a dehumidification mode to assure a 75 percent or less system sensible heat ratio. If indoor unit installed contains an ECM blower (such as an FK4C, FV4A, or 40FK fan coil or a 58CVA or 58MVP gas furnace), no LCC is

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Contents Unpack Unit Check Equipment and Job SiteA98516 Book Catalog No Form 38TDB-4SI Replaces 38TDB-3SI TabInstall on a Solid, Level Mounting Pad Dimensions→ -Install TXV Clearance RequirementsMake Piping Connections → FAN CoilLONG-LINE Applications Outdoor Unit Connected to FACTORY-APPROVED Indoor Unit Install LIQUID-LINE Filter DrierRefrigerant Tubing Sweat ConnectionMake Electrical Connections Install Electrical AccessoriesA01495 See notes 1, 2, 3, 6, 8, 10,See notes 1, 2, 3, 4, A01496A01501 See notes 1, 2, 3,See note 1, 2, 3, 4, A01504 A01502Airflow Selection for FK4C, FV4A, or 40FK FAN Coils Make Airflow SelectionsAirflow Selection for 58CVA/58MVP Furnaces † Required for all applications Accessory UsageA01222 A00430 Start-UpA01192 System Functions and Sequence of Operation Required Liquid-Line Temperature FCheck Charge Control Function LED Code High Capacity Only SubcoolingFinal Checks Temperature ThermistorsTwo-Speed Compressor Winding Resistance at 70F ± A01513 Wiring Diagram-024, 036A01439 Wiring Diagram-037Wiring Diagram-060