Carrier 38TDB instruction manual Start-Up, A01192, A00430

Page 10

 

 

 

 

 

 

 

 

 

 

Reversing Valve

Connection

 

Low/High Speed

Contactor Connection

 

 

 

 

 

 

 

SS0ID

 

 

 

HP/AC

C

SEV RVS

C

HI

LO

 

 

 

 

 

 

 

 

CEBD430439-03A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R38

 

C2

 

 

 

 

 

 

 

 

 

Low Pressure

 

 

 

J1

 

R33

R9

 

 

 

PL1

 

PL2

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LPS

Switch Connector

 

R61

 

 

 

 

 

 

 

 

 

 

 

1

PL3

HPS

High Pressure

 

C31

 

 

 

 

 

 

 

 

 

 

 

 

 

Switch Connector

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

PL4

OAT

 

R65

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DEFROST

FORCED

 

 

 

 

 

 

 

 

 

 

 

 

 

OCT

Thermistor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PL5

 

Connection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PWM2

 

 

 

 

 

 

 

DEFROST

 

 

 

 

 

 

 

 

 

 

 

 

 

Defrost Time 30

 

TIME (MIN)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60

R39

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S1

120

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R44

 

 

 

 

 

 

 

 

 

PWM1

 

 

 

 

 

 

 

R42

 

 

 

 

 

 

 

 

 

 

 

 

Selectors

60

1 2

30

C18

 

 

 

 

 

 

 

 

 

 

BRN

VC

 

R36

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C16

 

 

 

 

 

 

 

 

 

 

 

 

To Run

 

 

90

 

 

 

 

 

 

 

 

 

 

 

 

BLU

 

 

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VH

Capacitor

 

Y2

 

 

 

 

 

 

 

 

 

 

 

 

 

Thermostat

Y1

 

 

C O M M S T A T U S

 

 

 

 

 

 

 

 

BLK

ODF

 

W1

 

 

 

 

 

 

 

 

 

 

O.D.F. Connection

Low Voltage RC

 

 

D51

D52

 

 

 

 

CEPL130439-01

YEL

CCH L2

Connector

 

 

 

 

 

 

R85

 

R91

 

 

K1

 

 

RED

Crankcase Heater

 

 

 

 

 

 

 

R89

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R86

R87

 

 

 

 

 

 

 

 

Connection

 

 

 

 

A

B

C D

H K 3 8 E A 0 0 1

 

 

 

 

 

 

 

 

Reserved for

 

 

 

 

 

 

 

 

 

 

 

 

 

Future Use

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A01192

Fig. 12—Control Board

THERMISTOR CURVE

 

90

(KOHMS)

80

70

 

 

60

RESISTANCE

50

20

 

40

 

30

10

0

0

20

40

60

80

100

120

TEMPERATURE (DEG. F)

A91431

Fig. 13—Resistance Values Versus Temperature

Step 10—Start-Up

To prevent compressor damage or personal injury, observe the following:

Do not overcharge system with refrigerant.

Do not operate unit in a vacuum or at negative pressure.

Do not disable low-pressure switch.

Control Box

Side of Unit

THERMISTOR PLACED UNDERNEATH BASE PAN (ATTACHED TO BASE PAN WITH ADHESIVE)

A00430

Fig. 14—View from Top of Base Pan

To prevent personal injury wear safety glasses, protective clothing, and gloves when handling refrigerant and observe the following:

Back seating service valves are not equipped with Schrader valves. Fully back seat (counterclockwise) valve stem before removing gage port cap.

Do not vent refrigerant to atmosphere. Recover during system repair or final unit disposal.

Follow these steps to properly start up the system:

1.The outdoor unit is equipped with a crankcase heater which operates when the compressor is off. Energize crankcase heater 24 hr before starting unit. To energize heater only, set indoor thermostat to OFF position and close power disconnect to unit.

NOTE: Starting the compressor without a minimum of 12 hr of crankcase heat prior to initial start-up, may result in a compressor chattering noise and possible damage to the compressor.

2.Fully back seat (open) liquid and vapor tube service valves.

3.Unit is shipped with valve stem(s) front seated and caps installed. Replace stem caps after system is opened to refrig- erant flow (back seated). Replace caps finger tight and tighten additional 1/12 turn (20 ft-lb torque) with wrench.

4.Close electrical disconnects to energize system.

5.Set room thermostat at desired temperature. Be sure set point is below indoor ambient and is set low enough to energize desired speed.

NOTE: Carrier electronic thermostats are equipped with a 15- minute staging timer. This timer prevents the two-speed system from operating at high speed until unit has been operating in low speed for 15 minutes unless there is at least a 5°F difference between room temperature and thermostat set point. To force high speed (after a minimum of 2 minutes in low speed), adjust the set point at least 5° below room ambient.

6.Set room thermostat to COOL and fan control to AUTO or ON as desired. Wait for appropriate time delay(s). Operate unit for 15 minutes. Check refrigerant charge.

NOTE: If unit has not operated within the past 12 hr or following a unit power-up, upon the next thermostat high- or low-speed demand, unit operates for a minimum of 5 minutes in high speed.

10

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Contents A98516 Check Equipment and Job SiteUnpack Unit Book Catalog No Form 38TDB-4SI Replaces 38TDB-3SI Tab→ -Install TXV DimensionsInstall on a Solid, Level Mounting Pad Clearance RequirementsLONG-LINE Applications → FAN CoilMake Piping Connections Refrigerant Tubing Install LIQUID-LINE Filter DrierOutdoor Unit Connected to FACTORY-APPROVED Indoor Unit Sweat ConnectionInstall Electrical Accessories Make Electrical ConnectionsSee notes 1, 2, 3, 4, See notes 1, 2, 3, 6, 8, 10,A01495 A01496See note 1, 2, 3, 4, A01504 See notes 1, 2, 3,A01501 A01502Airflow Selection for 58CVA/58MVP Furnaces Make Airflow SelectionsAirflow Selection for FK4C, FV4A, or 40FK FAN Coils A01222 Accessory Usage† Required for all applications A01192 Start-UpA00430 Check Charge Required Liquid-Line Temperature FSystem Functions and Sequence of Operation High Capacity Only Subcooling Control Function LED CodeTwo-Speed Compressor Winding Resistance at 70F ± Temperature ThermistorsFinal Checks Wiring Diagram-024, 036 A01513Wiring Diagram-037 A01439Wiring Diagram-060