Hitachi 231327 manual Use a larger diameter hose and/or reduce

Page 14

PROBLEM

CAUSE

SOLUTION

 

 

 

The pump output is low on

The inlet screen (31 or 23a) is clogged.

Clean the screen.

the upstroke.

 

 

The piston ball (425) is not seating.

Service the piston ball–check. See manual

 

 

 

307806.

 

 

 

 

The piston packings are worn or damaged.

Replace the packings. See manual 307806.

 

 

 

 

The gasket (417) in the displacement pump is

Replace the gasket. See manual 307806.

 

worn or damaged.

 

 

 

 

The pump output is low on

The inlet screen (31 or 23a) is clogged.

Clean the screen.

the downstroke or on both of

 

 

 

 

the strokes.

The piston packings are worn or damaged.

Replace the packings. See manual 307806.

 

 

 

 

The intake valve ball is not seating

Clean the intake valve. See manual 307806.

 

properly.

 

 

 

 

 

The engine speed is too low.

Increase the throttle setting. See Step 11,

 

 

page 9.

 

 

 

 

The clutch is worn or damaged.

Replace the clutch. See page 20.

 

 

 

The paint leaks into the wet-

The wetcup is loose.

Tighten the wetcup just enough to stop leak-

cup.

 

age.

 

 

 

 

The throat packings are worn or damaged.

Replace the packings. See manual 307806.

 

 

 

 

The displacement rod is worn or damaged.

Replace the rod. See manual 307806.

 

 

 

The fluid delivery is low.

The inlet screen is clogged.

Clean the inlet screen.

 

 

 

 

The pressure setting is too low.

Increase the pressure. See Step 11, page 9.

 

 

 

 

The engine speed is too low.

Increase the throttle setting. See Step 11,

 

 

page 9.

 

 

 

 

The fluid filter (51), the tip filter or the tip is

Clean the filter. See page 12. Or, see the gun

 

clogged or dirty.

instruction manual.

 

 

 

 

There is a large pressure drop in the hose with

Use a larger diameter hose and/or reduce the

 

heavy materials.

overall length of hose. Use of more than 100 ft

 

 

of 1/4 in. hose significantly reduces the perfor-

 

 

mance of the sprayer. Use 3/8 in. hose for opti-

 

 

mum performance (50 ft minimum).

 

 

 

Fluid is spitting from the gun.

There is air in the pump or the hose.

Check and tighten all the fluid connections.

 

 

Reprime the pump. See page 13.

 

 

 

 

The tip is partially clogged.

Clear the tip. See the gun instruction manual.

 

 

 

 

The fluid supply is low or empty.

Refill the fluid supply. Prime the pump. See

 

 

page 8. Check the fluid supply often to pre-

 

 

vent running the pump dry.

 

 

 

The pump is difficult to prime.

There is air in the pump or the hose.

Check and tighten all the fluid connections.

 

 

Reduce the engine speed and cycle the pump

 

 

as slowly as possible during priming.

 

 

 

 

The intake valve is leaking.

Clean the intake valve. Be sure ball seat is not

 

 

nicked or worn and that the ball seats well.

 

 

Reassemble the valve.

 

 

 

 

The pump packings are worn.

Replace the pump packings. See manual

 

 

307806.

 

 

 

 

The paint is too thick.

Thin the paint according to the supplier’s

 

 

recommendations.

 

 

 

 

The engine speed is too high.

Decrease the throttle setting before priming the

 

 

pump. See Step 11, page 9.

 

 

 

14 308398

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Contents Model 308398Model 231326, Series D Model 231800, Series BTable of Contents SymbolsInjection Hazard Fire and Explosion Hazard Component Identification and Function 202 204 203 Model 231327 shown SetupConnect hose and gun. Refer to Fig 03470A Startup Turn the pressure control switch to OFF To start the engineFueling Before You Start the SprayerUnlock the gun trigger safety To start the pump After Each 100 Hours of Operation Change the oil MaintenancePressure Relief Procedure Flushing When to FlushHow to Flush Suction Tube Storage Model 231326 shownTroubleshooting Problem Cause SolutionUse a larger diameter hose and/or reduce Bearing Housing & Connecting Rod Drive Housing 114 Model 231326 Shown Pinion Housing Removal Pinion, Clutch, Clamp, Field, & EnginePinion Housing Repairing the PinionClutch Field & Wiring Harness ClampClutch Housing Engine Reassembly Black White RED Pressure Control Replacement TERInstalling the pump. See Fig Displacement PumpRepairing the pump Removing the pump. See FigParts Drawing Basic Sprayer Parts List Basic Sprayer Description QtyParts Drawing Lo-Boy Sprayer Parts List Lo-Boy Sprayer Grounding Clamp & Wire76, 77 117 LOCKWASHER, 7/16 Models 231327 Parts List & Drawing Complete SprayerParts List & Drawing Pinion Assembly Ref NoParts Drawing Parts List Pressure ControlDimensions Pressure ControlTechnical Data Graco Warranty