Hitachi 231327 manual Reassembly

Page 24

Reassembly

1.Install the clutch housing (2), capscrews (8) and lockwashers (9) on the engine. See Fig. 18.

2.Install the engine shaft key (13). See Fig. 18.

3.Press the clamp (3) onto the engine shaft (A). Maintain the 1.99 "0.01 in. (50.55 "0.25 mm) dimension shown in Fig. 19.

To check the dimension, place a rigid, straight steel bar (B) across the face of the clutch housing

(2). Use an accurate measuring device to measure the distance between the bar and the face of the clamp. Adjust the clamp as necessary. Torque the two screws (16) to 125 "10 in-lb (14 "1.1 N￿m).

4.Connect the wires of the wire harness (96) to the screws (98) in both places on the field (wires can be attached to either connection). Pull the plastic caps (C) up and snap them over the screws. Install the field (6) in the clutch housing (2). Work the wire harness through the slot in the clutch housing, With the setscrew holes in the field and the clutch housing (2) aligned, tighten the setscrews (12) oppositely and evenly, to 27 "3 in-lb (3.1 "0.3 N￿m). See Fig. 18.

Torque the screws oppositely and

1evenly to 27 "3 in-lb (3.1 "0.3 N￿m).

2Slot.

13

112

9

8

3

A

 

2

 

2

 

16

 

6

 

C 96

 

98

Fig. 18

03482

 

1The face of the housing.

21.99 "0.01 in. (50.55 "0.25 mm).

3Torque the screws to 125 "10 in-lb (14 "1.1 N￿m)

1 2

2

B

16 3

Fig. 19

03483

 

5.Place the engine (1) assembly on the cart. Align the mounting holes. Carefully guide the engine wire (D) and wiring harness (96) from the field, through the appropriate grommets (66) in the mounting plate (E). Install the flange screws (14) and locknuts (111). Torque to 15 ft-lb (20.4 N￿m). Install the capscrew (15), lockwasher (80) and washer (99) from under the engine mounting plate to the clutch housing (2). Connect the engine wire

(D) to the red wire, and connect the black and white wires as shown in the Detail drawing in Fig. 20.

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Contents 308398 Model 231326, Series DModel Model 231800, Series BTable of Contents SymbolsInjection Hazard Fire and Explosion Hazard Component Identification and Function Setup Connect hose and gun. Refer to Fig202 204 203 Model 231327 shown 03470A Turn the pressure control switch to OFF To start the engine FuelingStartup Before You Start the SprayerUnlock the gun trigger safety To start the pump Maintenance Pressure Relief ProcedureAfter Each 100 Hours of Operation Change the oil When to Flush How to FlushFlushing Suction Tube Storage Model 231326 shownTroubleshooting Problem Cause SolutionUse a larger diameter hose and/or reduce Bearing Housing & Connecting Rod Drive Housing 114 Model 231326 Shown Pinion Housing Removal Pinion, Clutch, Clamp, Field, & EnginePinion Housing Repairing the PinionClutch Field & Wiring Harness ClampClutch Housing Engine Reassembly Black White RED Pressure Control Replacement TERDisplacement Pump Repairing the pumpInstalling the pump. See Fig Removing the pump. See FigParts Drawing Basic Sprayer Parts List Basic Sprayer Description QtyParts Drawing Lo-Boy Sprayer Parts List Lo-Boy Sprayer Grounding Clamp & Wire76, 77 117 LOCKWASHER, 7/16 Parts List & Drawing Complete Sprayer Parts List & Drawing Pinion AssemblyModels 231327 Ref NoParts List Pressure Control DimensionsParts Drawing Pressure ControlTechnical Data Graco Warranty