Graco XP70 important safety instructions Important Two-Component Material Information

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Important Two-Component Material Information

Important Two-Component Material Information

Isocyanate Conditions

Spraying or dispensing materials containing isocyanates creates potentially harmful mists, vapors, and atomized particulates.

Read material manufacturer’s warnings and material MSDS to know specific hazards and precautions related to isocyanates.

Prevent inhalation of isocyanate mists, vapors, and atomized particulates by providing sufficient ventilation in the work area. If sufficient ventilation is not available, a supplied-air respirator is required for everyone in the work area.

To prevent contact with isocyanates, appropriate personal protective equipment, including chemically impermeable gloves, boots, aprons, and goggles, is also required for everyone in the work area.

Material Self-ignition

Some materials may become self-igniting if applied too thick. Read material manufacturer’s warnings and material MSDS.

Keep Components A and B Separate

Cross-contamination can result in cured material in fluid lines which could cause serious injury or damage equipment. To prevent cross-contamination of the equipment’s wetted parts, never interchange component A (isocyanate) and component B (resin) parts.

Moisture Sensitivity of

Isocyanates

Isocyanates (ISO) are catalysts used in two component foam and polyurea coatings. ISO will react with moisture (such as humidity) to form small, hard, abrasive crystals, which become suspended in the fluid. Eventually a film will form on the surface and the ISO will begin to gel, increasing in viscosity. If used, this partially cured ISO will reduce performance and the life of all wetted parts.

NOTE: The amount of film formation and rate of crystal- lization varies depending on the blend of ISO, the humidity, and the temperature.

To prevent exposing ISO to moisture:

Always use a sealed container with a desiccant dryer in the vent, or a nitrogen atmosphere. Never store ISO in an open container.

Keep the ISO pump wetcup or reservoir (if installed) filled with Graco Throat Seal Liquid (TSL), Part 206995. The lubricant creates a barrier between the ISO and the atmosphere.

Use moisture-proof hoses specifically designed for ISO.

Never use reclaimed solvents, which may contain moisture. Always keep solvent containers closed when not in use.

Never use solvent on one side if it has been contam- inated from the other side.

Always lubricate threaded parts with TSL or grease when reassembling.

Foam Resins with 245 fa Blowing Agents

Some foam blowing agents will froth at temperatures above 90°F (33°C) when not under pressure, especially if agitated. To reduce frothing, minimize preheating in a circulation system.

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Contents XP70 Plural-Component Sprayer Contents Manual Description Related ManualsFire and Explosion Hazard Skin Injection Hazard Toxic Fluid or Fumes Hazard Important Two-Component Material Information B Component Designations Changing MaterialsMachine Left Machine Right Market Equipment Designations Usage OverviewOver Pressure Protection Initial System Setup Cart-Mounted XP70 Sprayers ModelsBare Proportioning Pump Packages Mounting Components for Component IdentificationMain Air Controls Fluid Control AssemblyIncluded with optional solvent flush pump kit Key Solvent Flush Pump Kit 262393 optionalAir Line Fluid Line AccessoriesFlush Before Using Equipment Optional AccessoriesLocation SetupGrounding Hazardous location sprayers only Wire Sprayers with Explosion-Proof HeatersPosition Air Motor Air Motor PositionConnect Fluid Hose Bundles Remote Only Connect Air SupplyConnect Static Mixers, Gun, and Hoses Relieve a and B Fluid Pressure Pressure Relief ProcedurePrime a and B Fluids Prime Empty SprayerPrime Solvent Flush Pump Heat Fluid Recirculate or Re-Prime After a Pump Runs DryWithout Heat With HeatSpray Side Mix Manifold Restriction Use Optional Solvent Pump Follow Pressure Relief Procedure,Flush Mixed Material Flush Mix Manifold, Hose, and Spray GunGuidelines ProcedurePark ShutdownSystem Verification Maintenance Problem Cause Solution TroubleshootingPump Troubleshooting Repair Pump AssemblyRemove Pump Assembly Remove Displacement PumpReplace Air Filter Element Replace Air Control AssemblyAir Controls Remove Air MotorAir Flow Air Control AssemblyFluid Circulation Manifold Mix Manifold AssemblyReplace Drain Valve Cartridges Repair Solvent Pump HoppersOptional Fluid Heaters Service and RepairReplace Cart-Mounted XP70 Sprayer Parts49 a 49 B 27, 28 32 27 Part Description Qty Common PartsParts Varying by Model with No Hoppers Parts Varying by Model with Hoppers122 106 105 135 117 108 101 138 139 140 Bare Proportioning Pump PackageRatio Description Varying Parts571100 571150 571200 571250 571300 571400 Qty Ref. No. Part No. Description Qty 202 211 205 209 210Part No. Description Qty Fluid ManifoldPump Repair Kits Recommended Spare PartsPump Filter O-rings packs 11 or 21 Mix Ratio Pump Performance ChartsCalculate Fluid Outlet Pressure Calculate Pump Air Flow/ConsumptionMix Ratio Pump Performance Charts31 Mix Ratio Pressure BarMPa PsigAcceptable For Use in Explosive Atmospheres Accessories and KitsNot Approved For Explosive Atmospheres Psi MPa, bar Psi MPa, psi Gpm ltr/min Technical DataSide VIew DimensionsFloor Mounting Dimensions Top VIew Top VIewBare Proportioner Mounting Hole Dimensions Graco Information Graco Standard Warranty