Graco Inc 309856P, TI3840a, 2004230905 important safety instructions Reassemble Front End

Page 36

Repair

Reassemble Front End

1. Check that o-rings (20, 21) are in position. Liberally

lubricate o-rings, threads of lock ring (11) and han- dle (1), and outside of lock ring.

11

21

TI3871a

2. Orient front end as required for desired fluid mani-

fold mounting (bottom mounting shown). Align slots (Y) to engage tabs (Z).

Y

20

TI3871a

Z

TI3873a

CAUTION

To prevent damage to purge rod (31), always slide front end straight onto purge rod.

3. Carefully slide front end straight onto purge rod

(31). Screw lock ring (11) onto handle (1) as far as possible by hand. Push on front end to ensure it is properly seated. Continue screwing lock ring onto handle until tightened very securely. When prop- erly assembled, lock ring is snug against handle.

1

7 11

31

TI3866a

4. Push mix module (39) onto rod (31) as far as pos-

sible.

3931

7

TI3845a

36

309856P

Image 36

Contents Plural Component, Impingement Mix Mechanical Purge Spray Gun Contents Manual Conventions List of Models/Selection Guide Standard Round Pattern GunsPressure in psi MPa, bar Standard Flat Pattern Guns Direct Impingement Round Pattern Guns Flow Rate in gpm lpmDirect Impingement Flat Pattern Guns Four-Hose Gun Personal Protective Equipment Fire and Explosion Hazard Overall View KeyPiston Safety Lock Isocyanate HazardKeep a and B Components Separate GroundingSetup ISODisengage piston safety lock, Adjust Purge Rod 1/4 TurnAdjust Flat CeramTip Follow Pressure Relief Procedure, ShutdownDaily Shutdown Shutdown for More than a DayPressure Relief Procedure Optional Configurations Optional Fluid Manifold PositionFollow Pressure Relief Procedure, page 18. Also Optional Hose PositionFluid Hoses Air HoseMaintenance Clean Outside of Gun Clean Air CapClean Muffler Clean Fluid ManifoldClean Slip-Fit Polycarballoy Mix Module Cleaning Component a ISO PortsImpingement Port Cleanout Drill Sizes Impingement Port Drill Counterbore DrillXF1313 #81 Clean CeramTip External Quick Cleaning MethodCleanout Drill Sizes for Round CeramTips Round CeramTipClean Purge Rod Adjust Purge Rod,Stuck Purge Rod Adjust Front Rod Seal Reassemble Front End, Adjust Purge Rod,Disassemble Front End, Adjust Rear Rod Seal Troubleshooting See Clean Purge Rod,Adjust Rear Rod Seal, Theory of Operation Gun Triggered Fluid SprayingGun Detriggered Mechanical Purging Cutaway View Repair Tools RequiredLubrication Replace CeramTipDisassemble Front End Reassemble Front End Adjust Purge Rod, Slip-Fit Polycarballoy Mix Module Attach fluid manifold. Return gun to service Rear Rod Seal Check Valves Piston and Purge Rod Install piston safety lock assembly until bottomed out Piston Safety Lock Air Valve309856P Parts Flush Manifold DetailPart No. Description Qty HandleSlip-Fit Polycarballoy Mix Module Kits Slip-Fit Polycarballoy Mix Module Part Numbering CodeStandard Round Pattern Guns Standard Flat Pattern GunsDirect Impingement Round Pattern Guns Direct Impingement Flat Pattern GunsCeramTip Kits Round CeramTip Part Numbering CodeFlat CeramTip Part Numbering Code Flat CeramTipsDrill Bit Kits Kit Part No Qty in Kit Drill Bit Size Illustration NominalGun Repair Kits Check Valve Filter Screen Kits 10 per kitAccessories Solvent Flush Pail Kit Hose Adapter KitsPour Nozzle Kit Technical Data Category DataGraco Standard Warranty Graco InformationToll Free