I.C.T.C. Holdings Corporation 1100C, 1100NC Airless Spray Painting Suggestions and Technique

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SYSTEM, EVEN OVERNIGHT.

ýNEVER attempt to start the motor when the unit is under pressure. Relieve pressure and follow instructions in "Setting up to spray"

ýNEVER attempt to run the motor on longer or lighter extension cord than specified.

ýAvoid operating the unit while tilted. Keeping it level assures greater operating efficiency.

þIf motor's thermal overload switch has opened, unplug unit and allow it to cool.

ýDO NOT attempt to resume spraying before determining and correcting the cause of overheating. þ Always follow flushing and cleaning instructions exactly.

þ In hot weather, locate unit in shade.

þ Regularly check the level of H.E.R.O. LVO hydraulic fluid in the hydraulic tank. It should be kept near full, top up as needed with only genuine H.E.R.O. LVO hydraulic fluid.

þ Crankshaft eccentric bearing should be greased at regular intervals consistent with hours of use. Use MO-2 grease (i.e. common auto grease) approximately every 10 hours of operation.

þ Check drive belt ( part # 66/100 ) tension frequently. The belt will stretch with use, and should be adjusted after 20 hours of operation and again after 50 hours. Periodic checks after 50 hours should be made. A slipping belt will reduce sprayer performance and the tension should be checked frequently.

þ Regularly check fittings, bolts, nuts and connections for damage. Tighten, adjust or replace as required. þ Check crankshaft alignment often. An out of alignment crankshaft will cause the damage to the

eccentric bearing.

þ If you wish to power your H.E.R.O. airless sprayer with a generator, it must be a minimum of a 5000 watt generator, in good operating condition.

NOTE; An electric tool must be powered by a generator which has an output wattage of at least three times the maximum draw of the motor under full load.

þ A minimum 50’ and a maximum of 300’ of airless spray hose may be used.

NOTE: 50’ x 3/8” paint hose ( part # 117 ) should be used for every 50’ x 1/4” paint hose ( part # 114 ) over 100’.

100’ total length of paint hose = 2 of 50’ x 1/4” paint hose.

150’ total length of paint hose = 2 of 50’ x 1/4” paint hose and 1 of 50’ x 3/8 paint hose. 200’ total length of paint hose = 2 of 50’ x 1/4” paint hose and 2 of 50’ x 3/8 paint hose.

250’ total length of paint hose = 3 of 50’ x 1/4” paint hose and 2 of 50’ x 3/8 paint hose. 300’ total length of paint hose = 3 of 50’ x 1/4” paint hose and 3 of 50’ x 3/8 paint hose.

þ Product viscosity, altitude ( feet above sea level ) and vertical reach can effect pump performance and special accessories may be required. Product viscosity may have to be further reduced at higher elevations. The larger diameter 3/8” paint hose should also be used, to aid in the movement of spray materials.

AIRLESS SPRAY PAINTING

SUGGESTIONS AND TECHNIQUE

A good airless spray application is the result of many factors. Surface preparation, which includes cleaning and degreasing, priming, material compatibilit y, quality finish product and correct application technique. All are all important to the finished results.

H.E.R.O. INDUSTRIES

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1100C & 1100NC OWNERS MANUAL

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Contents Page R.O. Industries R.O. WarrantyImportant Safety Precautions Table of ContentsAlways Always R.O. Airless Spray PaintingE R a T I N G Instructions Setting UP to SprayFlushing the Unit AT Shutdown or Color Change Special Storage Instructions Special Notes General Maintenance InstructionsSYSTEM, Even Overnight Airless Spray Painting Suggestions and TechniqueFor Excellent RESULTS, Read and Practice These Techniques 018 Orifice Size TroubleshootingTroubleshooting Hydraulic Intake Valve REF# 59 Pressure Test Electric Motor Wont START/RUN SituationNo PRESSURE, Blue Hydraulic Fluid in Paint Electric Motor STALLS/QUITSPuddle of OIL Appearing Under Sprayer During Operation Sprayer does not Prime with PaintSpray Pattern Leaves Lines or Fingers Diaphragm Replacement Spray Pattern is Spotty or UnevenExcessive Overspray or Fogging Removal Replacement of Intake Seat REF #Piston Repairs Tools Required -1 wrench Outgo Valve REF#REF# Pressure Control Valve O L S Accessories Parts ListHOSE, Airless Paint 50 X 1/4 NEW Style Beginning Parts ListOutgo Parts 45A TANK, Complete. Includes Ref# Drive Parts SPRING, 1100NC-MD only R.O. Industries SPACER, 1100NC-MD only1100MD Schematic Parts Schematics Authorized Sales and Service Centers U.S.A Southern California Authorized Sales and Service CENTERS- U.S.ANEW York Rhode Island R.O. Industries 2719 Lake City WAY BURNABY, B.C Canada