Carrier 48XL Refrigerant Charge, No Charge, LOW Charge Cooling, To USE Cooling Charging Charts

Page 26

 

Table 6

- Heating

Inputs

 

HEATING INPUT(BTU/HR)*

GAS

SUPPLY

PRESSURE (IN. W.C.)

MANIFOLD PRESSURE (IN. W.C.)

NUMBER OF

 

Natural

Natural

 

ORIFICES

 

 

 

 

 

High Stage

Low Stage

40,000

26,000

60,000

39,000

90,000

58,500

115,000

75,000

130,000

84,500

*Cubic ft of natural gas per hour for gas pressures Table 6.2 (b) NPFA 54 / ANSI Z223.1.

 

Min

Max

High Stage

Low Stage

2

4.0

13.0

3.2-3.8

1.4

-

2.0

3

4.0

13.0

3.2-3.8

1.4

-

2.0

3

4.0

13.0

3.2-3.8

1.4

_ 2.0

3

4.0

13.0

3.2-3.8

1.4

_ 2.0

3

4.0

13.0

3.2-3.8

1.4

_ 2.0

of .5 psig (14 IN. W.C.) or less and a pressure drop of .5 IN. W.C. (based on a .60 specific gravity gas). Ref:

 

 

 

 

 

Table

7 - ECM

Wet

Coil Pressure

Drop (IN.

W.C.)

 

 

 

 

 

UNIT

 

 

 

 

 

 

STANDARD

CFM (SCFM)

 

 

 

 

 

 

SIZE

600

700

800

900

1000

1100

1200

1300

1400

1500

1600

1700

1800

1900

2000

2100

024

0.005

0.007

0.010

0.012

0.015

 

 

 

 

 

 

 

 

 

 

 

030

 

0.007

0.010

0.012

0.015

0.018

0.021

0.024

 

 

 

 

 

 

 

 

036

 

 

 

0.019

0.023

0.027

0.032

0.037

0.042

0.047

 

 

 

 

 

 

042

 

 

 

 

0.014

0.017

0.020

0.024

0.027

0.031

0.035

0.039

0.043

 

 

 

O48

 

 

 

 

 

 

0.027

0.032

0.036

0.041

0.046

0.052

0.057

0.063

0.068

 

060

 

 

 

 

 

 

 

 

 

0.029

0.032

0.036

0.040

0.045

0.049

0.053

 

 

 

 

 

 

Table 8 -

Filter

Pressure Drop Table (IN.

W.C.)

 

 

 

 

 

 

 

FILTERSIZE

 

 

 

 

 

 

 

 

 

CFM

 

 

 

 

 

 

 

 

 

in.(mm)

500

600

700

800

900

1000

1100

1200

1300

1400

1500

1600

1700

1800

1900

2000

2100

2200

2300

20X20X1

0.05

0.07

0.08

0.1

0.12

0.13

0.14

0.15

...........

 

 

 

 

 

 

 

 

 

(508x508x25)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24X30X1

....

 

 

 

0.05

0.6

0.07

0.07

0.08

0.09

0.1

........

 

 

 

 

 

 

 

(610x762x25)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24X36X1

.......

 

 

 

 

 

 

0.06

0.07

0.07

0.08

0.09

0.09

0.10

0.11

0.12

0.13

0.14

0.14

(610x914x25)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IMPORTANT: When evaluating the refrigerant charge, an

indicated adjustment to the specified factory charge must always be

very minimal. If a substantial adjustment is indicated, an abnormal

condition exists somewhere in the cooling system, such as

insufficient airflow across either coil or both coils.

REFRIGERANT CHARGE

The amount of refrigerant charge is listed on the unit rating plate

and/or the physical data table. Refer to the Refrigeration Service

Techniques Manual, Refrigerants Section.

NO CHARGE

Check for leak. Use standard evacuating techniques. After

evacuating system, weigh in the specified amount of refrigerant (refer to system rating plate).

LOW CHARGE COOLING

Use Cooling Charging Chart (Fig. 23). Vary refrigerant until the

conditions of the chart are met. Note that charging charts are

different from type normally used. Charts are based on charging

the units to correct subcooling for the various operating conditions.

Accurate pressure gauge and temperature sensing devices are

required. Connect the pressure gauge to the service port on the

suction line. Mount the temperature sensing device on the suction line and insulate it so that the outdoor ambient does not affect the

reading. Indoor air CFM must be within the normal operating range of the unit.

TO USE COOLING CHARGING CHARTS

Take the liquid line temperature and read the manifold pressure gauges.

Refer to the chart to determine what the liquid line temperature

should be.

 

 

 

 

 

 

NOTE:

If the problem causing

the inaccurate

readings

is a

refrigerant leak, refer to Check for Refrigerant Leaks section.

 

NON-COMMUNICATING

EMERGENCY

COOLING

/

HEATING

MODE: 4-WIRE THERMOSTAT

 

 

 

This mode

of operation

is provided

only in the

case

where the

UI

has failed

or is otherwise

unavailable.

If communications

cannot

be

established with the UI, the Infinity furnace board will enable the

standard thermostat input terminals to allow simple thermostatic control of the 48XL unit.

For control with a standard thermostat, disconnect the ABCD

connectors from both control boards and using No. 18 AWG

color-coded, insulated type 90°C minimum or equivalent wire,

make the connections between the standard thermostat, the furnace

board, and the HP/AC board per Fig. 22. Recommend the use of

interconnecting wire with 105C, 600V, 2/64" insulation.

The Infinity control will respond to cooling and heating demands

with the maximum safe airflow based on gas furnace output and unit cooling capacity.

26

Image 26
Contents Installation Identify Unit Unit Operation and Safety HazardElectricalshockhazard Inspect ShipmentNumber IN. MMIN.MM 024-030Left Side View Frontview Rightsideview Front View Burner Orifice No. Qty.Drill Size CompressorsFurnace Section RETURN-AIR Filters ThrowawayClearances PlaceSelect and Install Ductwork See Detail a Provide for Condensate Disposal Install Flue HoodInstall Gas Piping Carbon Monoxide Poisoning HazardHIGH-VOLTAGE Connections Install Electrical ConnectionsFire or Explosion Hazard Electrical Shock HazardRouting Control Power Wires Routing Power Leads Into UnitConnecting Ground Lead to Ground Screw Accessory InstallationGround Screw Required OAT Black WiresField Connection Factory ConnectedUnit Start-Up and Troubleshooting FIRE, EXPLOSION,ELECTRICALSHOCK HazardVerify Motor Winding Section Motor Turns SlowlyDUSO0003 DU500095 Status Code 25 Invalid Model Selection or Setup Error Status Code 22 Abnormal FLAME-PROVING SignalStatus Code 23 Pressure Switch did not Open Status Code 33 Limit Circuit FaultAIR Conditioner Sequence of Operation Cooling Operation Indoor Airflow AdjustmentsUnit Operation Hazard Utility Interface with Infinity ControlHigh Stage Low Stage Amber LED Operation Fault Flash Possible Cause Action CodeRated Heating Infinity Controlled LOW Ambient Cooling Dehumidification ModeGAS Heat Mode and Adjustments Sequence of OPERATION-GAS HeatCanada Fire and Unit Damage HazardU.S.A ExampleCheck GAS Input Propane GAS Check Burner FlameStart-Up Adjustments Check for Refrigerant LeaksNo Charge To USE Cooling Charging ChartsRefrigerant Charge LOW Charge CoolingField Connection Required Blackwires FactorywiresprovidedBurner Ignition Limit SwitchIndoor Fan and Motor Main BurnersOutdoor Coil, Indoor Coil, and Condensate Drain Pan Electrical Controls and WiringPressure Switches Refrigerant Circuit Outdoor FanRefrigerant System 230V Line Power Disconnect Detection Pressure Switch PROTECTION-REFRIGERANTControl Fault Temperature ThermistorsOCT Failed Thermistor Default OperationThermistor Sensor Comparison Page Symptom RemedyTable lO--Troubleshooting Chart Cont-Gas Remove and Store in Job File