Carrier 48XL installation instructions Rated Heating, High Stage Low Stage

Page 21

 

 

 

Table

 

3 -

 

Air

Delivery

and Temperature

Rise

at Rated

 

Heating

 

Input

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rated

Heating

Input

(Btu/hr)

Heating

Rise

Range

OF (°C)

 

 

 

 

 

 

 

Heating

Rise

Either

Stage,

°F

(°C)

 

 

 

Unit

High Stage

 

Low Stage

High Stage

Low Stage

 

 

 

 

 

 

"Efficiency ....

 

 

 

 

 

 

 

 

 

Comfort"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

High

Stage

 

 

Low Stage

 

High Stage

 

 

Low Stage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

48XL(-,N)024040

40,000

 

 

 

26,000

20 -

50

15-45

 

 

 

 

 

 

35

 

 

 

30

 

 

 

 

 

 

40

 

 

 

 

 

35

48XL(-,N)030040

 

 

 

(11-28)

(8-25)

 

 

 

 

 

 

(19)

 

 

 

(17)

 

 

 

 

 

(22)

 

 

 

 

(19)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

48XL(-,N)030060

 

 

 

 

 

 

 

 

25 -

55

25 -

55

 

 

 

 

 

 

 

 

40

 

 

 

 

 

 

 

 

 

 

 

 

 

50

 

 

 

48XL(-,N)036060

60,000

 

 

 

39,000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

48XL(-,N)042060

 

 

 

 

 

 

 

 

(14-31)

(14-31)

 

 

 

 

 

 

 

 

(22)

 

 

 

 

 

 

 

 

 

 

 

 

(28)

 

 

 

48XL(-,N)036090

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

48XL(-,N)042090

 

 

 

 

 

 

 

 

35 -

65

35 -

65

 

 

 

 

 

 

 

 

50

 

 

 

 

 

 

 

 

 

 

 

 

 

55

 

 

 

48XL(-,N)048090

90,000

 

 

 

58,500

(19-36)

(19-36)

 

 

 

 

 

 

 

 

(28)

 

 

 

 

 

 

 

 

 

 

 

 

(31)

 

 

 

48XL(-,N)060090

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

48XL(-,N)048115

115,000

 

 

 

75,000

30 -

60

30 -

60

 

 

 

 

 

 

 

 

45

 

 

 

 

 

 

 

 

 

 

 

 

 

50

 

 

 

48XL(-,N)060115

 

 

 

 

 

 

 

 

(17-33)

(17-33)

 

 

 

 

 

 

 

 

(25)

 

 

 

 

 

 

 

 

 

 

 

 

(28)

 

 

 

48XL(-,N)048130

130,000

 

 

 

84,500

35 -

65

35 -

65

 

 

 

 

 

 

 

 

50

 

 

 

 

 

 

 

 

 

 

 

 

 

55

 

 

 

48XL(-,N)060130

 

 

 

 

 

 

 

 

(19-36)

(19-36)

 

 

 

 

 

 

 

 

(28)

 

 

 

 

 

 

 

 

 

 

 

 

(31)

 

 

 

Airflow delivery values for external static pressure values of up to 1 IN. W.C.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table

 

4 -

Heat

Pump/Air

Conditioner

 

Board

 

Status

 

Codes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AMBER

LED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OPERATION

 

 

FAULT

 

FLASH

 

 

 

 

 

 

 

 

POSSIBLE

CAUSE

 

AND ACTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CODE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

On solid, no

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Standby -

no call for

unit operation

None

 

 

 

 

flash

Normal

operation.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Standard

 

Ther-

Rapid,

con-

Unit

being

 

controlled

 

 

by standard

thermostat

 

inputs

 

instead

 

of

Infin-

Emergency

Mode

 

mostat

 

Control

tinuous

ity Control.

 

Only

high

stage

 

operation

 

is available.

 

This

operating

 

 

 

 

 

 

 

 

 

 

flashing

mode

should

be

used

in emergency

 

 

situations

 

only.

 

 

 

 

 

 

Low Stage

Cool/Heat

Operation

None

 

 

 

 

1, pause

Normal

operation.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

High Stage

Cool/Heat

Operation

None

 

 

 

 

2, pause

Normal

operation.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

System

 

Commu-

16

Communication with UI lost. Check wiring to UI, indoor and outdoor units.

 

 

 

nications

 

Failure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Invalid

Model

Plug

25

Control

does not

detect

a model plug

or detects

an

invalid model

plug. Unit

 

 

 

will not operate without correct model plug.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

High-Pressure

 

31

High-pressure

 

switch

trip. Check

refrigerant

charge,

outdoor

fan

operation

 

 

 

Switch

Open

 

 

 

and coils for airflow restrictions.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Low-Pressure

 

32

Low-pressure

 

switch trip. Check refrigerant charge

 

and

indoor

air

flow.

 

 

 

Switch

Open

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Control

 

Fault

 

45

Outdoor

unit

control

 

board has

failed.

Control

board needs

to be

replaced.

 

 

 

Brown

Out

 

(230

46

Line voltage

 

< 187v for at least

4 seconds.

Compressor

and fan operation

 

 

 

v)

 

 

 

 

 

 

 

 

not allowed

 

until

voltage>190v.

 

Verify

line voltage.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

There is no 230v at the contactor when indoor unit is powered and cooling/

 

 

 

No 230v

at Unit

47

heating

demand

 

exists.

 

Verify

the

disconnect

 

is closed

and

230v wiring

is

 

 

 

 

 

 

 

 

 

 

 

 

connected

to the

unit.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Outdoor

 

Air Temp

53

Outdoor

air

sensor

not

reading

 

or

out

of range.

Ohm

out

sensor

and

check

 

 

 

Sensor

Fault

 

 

 

wiring.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Outdoor

 

Coil

Sen-

55

Coil sensor

not

reading

 

or out

of range.

Ohm out

sensor

and

check

wiring.

 

 

 

sor

Fault

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Thermistors

Out of

56

Improper

relationship

between

coil

sensor

and

outdoor

air sensor.

Ohm out

 

 

 

Range

 

 

 

 

 

 

sensors

and

check

wiring.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Low Stage

Ther-

 

 

Compressor

 

voltage

 

sensed, then

disappears

while

 

cooling

or

heating

de-

 

 

 

mal

Cutout

 

 

71

mand

exists.

Possible causes are internal compressor

overload

trip

or

start

 

 

 

 

 

 

 

 

 

 

 

 

relay not releasing (if installed).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

High

Stage

Ther-

 

 

Compressor

 

voltage

 

sensed, then

disappears

while

 

cooling

or

heating

de-

 

 

 

mal

Cutout

 

 

72

mand

exists.

Possible causes are internal compressor

overload

trip

or

start

 

 

 

 

 

 

 

 

 

 

 

 

relay not releasing (if installed).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Contactor

Shorted

73

Compressor

 

voltage

 

sensed when

no demand

for compressor

 

operation

 

 

 

 

 

 

 

 

 

 

 

 

exists. Contactor

 

may be stuck

closed

or there is a wiring error.

 

 

 

 

 

 

 

No 230V

at Com-

74

Compressor

 

voltage

 

not

sensed

when

compressor

should

 

be starting.

Con-

 

 

 

pressor

 

 

 

 

 

 

tactor

may

be stuck

open or there

is a wiring

error.

 

 

 

 

 

 

 

 

 

 

 

 

 

Low Stage

Ther-

81

Thermal

cutout

occurs

in three

 

consecutive

 

low/high

 

stage

cycles.

Low

 

 

 

mal

Lockout

 

 

 

stage

locked

out

for 4 hours or

until 24v

power

recycled.

 

 

 

 

 

 

 

 

 

 

High

Stage

Ther-

82

Thermal

cutout

occurs

in three

 

consecutive

 

high/low

 

stage

cycles.

 

High

 

 

 

mal

Lockout

 

 

 

stage

locked

out

for 4 hours or

until 24v

power

recycled.

 

 

 

 

 

 

 

 

 

 

Low-Pressure

 

83

Low-pressure

 

switch

trip has

occurred

 

during

3 consecutive

 

cycles.

Unit

 

 

 

Lockout

 

 

 

 

 

 

operation

locked

out

for 4 hours

or until

24v

power

recycled.

 

 

 

 

 

 

 

 

High-Pressure

 

84

High-pressure

 

switch

trip has

occurred

during

3 consecutive

cycles.

Unit

 

 

 

Lockout

 

 

 

 

 

 

operation

locked

out

for 4 hours

or until

24v

power

recycled.

 

 

 

 

 

21

Image 21
Contents Installation Electricalshockhazard Unit Operation and Safety HazardIdentify Unit Inspect ShipmentIN.MM IN. MMNumber 024-030Left Side View Frontview Rightsideview Front View Furnace Section CompressorsBurner Orifice No. Qty.Drill Size RETURN-AIR Filters ThrowawayPlace ClearancesSelect and Install Ductwork See Detail a Install Gas Piping Install Flue HoodProvide for Condensate Disposal Carbon Monoxide Poisoning HazardFire or Explosion Hazard Install Electrical ConnectionsHIGH-VOLTAGE Connections Electrical Shock HazardConnecting Ground Lead to Ground Screw Routing Power Leads Into UnitRouting Control Power Wires Accessory InstallationGround Screw Field Connection OAT Black WiresRequired Factory ConnectedFIRE, EXPLOSION,ELECTRICALSHOCK Hazard Unit Start-Up and TroubleshootingMotor Turns Slowly Verify Motor Winding SectionDUSO0003 DU500095 Status Code 23 Pressure Switch did not Open Status Code 22 Abnormal FLAME-PROVING SignalStatus Code 25 Invalid Model Selection or Setup Error Status Code 33 Limit Circuit FaultUnit Operation Hazard Indoor Airflow AdjustmentsAIR Conditioner Sequence of Operation Cooling Operation Utility Interface with Infinity ControlAmber LED Operation Fault Flash Possible Cause Action Code Rated HeatingHigh Stage Low Stage GAS Heat Mode and Adjustments Dehumidification ModeInfinity Controlled LOW Ambient Cooling Sequence of OPERATION-GAS HeatU.S.A Fire and Unit Damage HazardCanada ExampleCheck Burner Flame Check GAS Input Propane GASCheck for Refrigerant Leaks Start-Up AdjustmentsRefrigerant Charge To USE Cooling Charging ChartsNo Charge LOW Charge CoolingFactorywiresprovided Field Connection Required BlackwiresIndoor Fan and Motor Limit SwitchBurner Ignition Main BurnersPressure Switches Refrigerant Circuit Electrical Controls and WiringOutdoor Coil, Indoor Coil, and Condensate Drain Pan Outdoor FanRefrigerant System Control Fault Pressure Switch PROTECTION-REFRIGERANT230V Line Power Disconnect Detection Temperature ThermistorsFailed Thermistor Default Operation Thermistor Sensor ComparisonOCT Page Remedy SymptomTable lO--Troubleshooting Chart Cont-Gas Remove and Store in Job File