Grizzly G0463 owner manual Additional Safety for Mill/Drills

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Additional Safety for Mill/Drills

1.UNDERSTANDING CONTROLS. Make sure you understand the use and operation of all controls.

2.SAFETY ACCESSORIES. Always use a chip guard in addition to your safety glasses when milling to prevent bodily injury.

3.WORK HOLDING. Before starting the machine, be certain the workpiece has been properly clamped to the table. NEVER hold the workpiece by hand when using the mill.

4.CHUCK KEY SAFETY. Always remove your chuck key, drawbar wrench, and any service tools immediately after use.

5.SPINDLE SPEEDS. Select the spindle speed that is appropriate for the type of work and material. Allow the mill/drill to gain full speed before beginning a cut.

6.POWER DISRUPTION. In the event of a local power outage during use of the mill, turn OFF all switches to avoid possible sud- den start up once power is restored.

7.SPINDLE DIRECTION CHANGES. Never reverse spindle direction while the mill/drill is in motion.

8.STOPPING SPINDLE. DO NOT stop the mill/drill using your hand against the chuck.

9.BE ATTENTIVE. DO NOT leave mill/drill run- ning unattended for any reason.

10.MACHINE CARE AND MAINTENANCE. Never operate the mill/drill with damaged or worn parts. Maintain your mill/drill in proper working condition. Perform routine inspec- tions and maintenance promptly. Put away adjustment tools after use.

11.DISCONNECT POWER. Make sure the mill is turned OFF, disconnected from its power source and all moving parts have come to a complete stop before starting any inspection, adjustment, or maintenance procedure.

12.AVOIDING ENTANGLEMENT. Keep loose clothing articles such as sleeves, belts or jew- elry items away from the mill spindle. Never wear gloves when operating the mill.

13.TOOL HOLDING. Always use the proper tools for the material you are milling. Make sure they are held firmly in the proper tool holder for the job.

14.CLEAN-UP.DO NOT clear chips by hand. Use a brush, and never clear chips while the mill is turning.

15.CUTTING TOOL INSPECTION. Inspect drills and end mills for sharpness, chips, or cracks before each use. Replace dull, chipped, or cracked cutting tools immediately. Handle new cutting tools with care. Leading edges are very sharp and can cause lacerations.

13.EXPERIENCING DIFFICULTIES. If at any time you are experiencing difficulties per- forming the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663.

No list of safety guidelines can be complete. Every shop environment is different. Like all machines there is danger associated with the Model G0463. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.

G0463 Small Mill/Drill

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Contents Model G0463 Small MILL/DRILL Page Table of Contents Accessories Maintenance Contact Info IntroductionForeword Motor Product DimensionsShipping Dimensions ElectricalConstruction Main SpecificationsFeatures Table InfoIdentification Safety Instructions for Machinery SafetyAlways Lock Mobile Bases if Used Before Operating Machinery Additional Safety for Mill/Drills 110V Operation Circuit RequirementsUnpacking SET UPSet Up Safety Items Needed for Set UpItems not shown InventoryBox 1 Figures 3 Qty Site Considerations Clean UpComponents and Hardware Needed Qty To install the feet on the mill/drillFeet Mounting to WorkbenchTest Run Spindle Break-in To begin the start up and break-in procedureTo remove the chuck and arbor from the spindle Drill Chuck RemovalTools Needed Qty To remove the collet To install the R-8 colletCollets Operations Operation SafetyPower Controls To use the rapid downfeed Power ShutdownTo completely shut the system power OFF Spindle & Headstock ControlsCross Feed Table TravelLongitudinal Feed Cutting Speeds for High Speed Steel HSS Cutting Tools Setting RPMTo determine the needed RPM Cutting Speed x 4 /Tool Diameter = RPMAccessories H5685-4Rotary Table G9324-Boring Head Combo SetG2861-21⁄2 Face Mill H2689-R-8 Quick Change Collet SetLubrication MaintenanceSchedule Unpainted Cast IronTroubleshooting ServiceAbout Service To replace the motor brushes Adjusting GibsTo adjust the gibs see Figure Replacing Motor Brushes & FuseCircuit board Electrical ComponentsWiring Diagram Parts Breakdown 237 238 240 241 236 242 235 234 Description Parts ListPK30M Emergency Stop Switch Warranty and Returns Page Page