Grizzly G0463 owner manual About Service, Troubleshooting

Page 27

SECTION 7: SERVICE

About Service

Review the troubleshooting and procedures in this section to fix your machine if a problem develops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663.

Troubleshooting

Symptom

Possible Cause

Possible Solution

 

 

 

 

 

Motor will not start.

1.

E-Stop button is pressed.

1.

Twist E-Stop until in pops out.

 

2.

Open circuit in motor or loose connec-

2.

Inspect all lead connections on motor

 

 

tions.

 

for loose or open connections.

 

3.

Blown system fuse.

3.

Replace fuse.

 

 

 

 

 

Motor will not start; fuses or circuit break-

1.

Short circuit in line cord or plug.

1.

Repair or replace cord or plug for dam-

ers blow.

 

 

 

aged insulation and shorted wires.

 

 

 

 

 

Motor shuts off unexpectedly.

1.

Motor is overloaded due to high feed

1.

Reduce feed rate and amount of

 

 

rate.

 

material removed.

 

2.

Thermal protection unit is overheat-

2.

Wait for system to cool down.

 

 

ed.

 

 

 

 

 

 

 

Motor overheats.

1.

Motor overloaded.

1.

Reduce load on motor.

 

2.

Air circulation through the motor

2.

Clean out motor to provide normal air

 

 

restricted.

 

circulation.

 

3.

Motor brushes are wearing.

3.

Inspect motor brushes, replace if nec-

 

 

 

 

essary.

 

 

 

 

 

Motor stalls (resulting in blown fuses or

1.

Short circuit in motor or loose connec-

1.

Repair or replace connections on

tripped circuit).

 

tions.

 

motor for loose or shorted terminals

 

 

 

 

or worn insulation.

 

2.

Low voltage.

2.

Correct the low voltage conditions.

 

3.

Incorrect fuses or circuit breakers in

3.

Install correct fuses or circuit break-

 

 

power line.

 

ers.

 

4.

Motor overloaded.

4.

Reduce load on motor.

 

 

 

 

 

Cutter slows when cutting.

1.

Brushes worn.

1.

Replace brushes (Page 30).

 

 

 

 

 

Poor surface finishes.

1.

Feed rate to fast.

1.

Slow feed rate.

 

2.

Dull cutter.

2.

Always use newly sharpened cutters.

 

3.

Lock not tightened down.

3.

Tighten column and table locks when

 

 

 

 

possible to maintain rigidity.

 

4.

Gibs loose.

4.

Adjust gibs.

 

 

 

 

 

Vibration when running or cutting.

1.

Loose table.

1.

Tighten table locks.

 

2.

Loose gibs.

2.

Adjust gibs.

 

3.

Feed rate too high.

3.

Slow feed rate or adjust RPM.

 

 

 

 

 

Difficulty removing collet from spindle.

1.

Debris in spindle taper or collet taper

1.

Keep all taper surfaces spotlessly

 

 

or both.

 

clean.

 

2.

Head not locked in position.

2.

Lock head in place on column.

 

 

 

 

 

G0463 Small Mill/Drill

 

 

 

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Image 27
Contents Model G0463 Small MILL/DRILL Page Table of Contents Accessories Maintenance Introduction ForewordContact Info Motor Product DimensionsShipping Dimensions ElectricalConstruction Main SpecificationsFeatures Table InfoIdentification Safety Instructions for Machinery SafetyAlways Lock Mobile Bases if Used Before Operating Machinery Additional Safety for Mill/Drills 110V Operation Circuit RequirementsUnpacking SET UPSet Up Safety Items Needed for Set UpInventory Box 1 Figures 3 QtyItems not shown Site Considerations Clean UpComponents and Hardware Needed Qty To install the feet on the mill/drillFeet Mounting to WorkbenchTest Run Spindle Break-in To begin the start up and break-in procedureDrill Chuck Removal Tools Needed QtyTo remove the chuck and arbor from the spindle To install the R-8 collet ColletsTo remove the collet Operation Safety Power ControlsOperations To use the rapid downfeed Power ShutdownTo completely shut the system power OFF Spindle & Headstock ControlsTable Travel Longitudinal FeedCross Feed Cutting Speeds for High Speed Steel HSS Cutting Tools Setting RPMTo determine the needed RPM Cutting Speed x 4 /Tool Diameter = RPMAccessories H5685-4Rotary Table G9324-Boring Head Combo SetG2861-21⁄2 Face Mill H2689-R-8 Quick Change Collet SetLubrication MaintenanceSchedule Unpainted Cast IronService About ServiceTroubleshooting To replace the motor brushes Adjusting GibsTo adjust the gibs see Figure Replacing Motor Brushes & FuseCircuit board Electrical ComponentsWiring Diagram Parts Breakdown 237 238 240 241 236 242 235 234 Description Parts ListPK30M Emergency Stop Switch Warranty and Returns Page Page