SECTION 7: SERVICE
About Service
Review the troubleshooting and procedures in this section to fix your machine if a problem develops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570)
Troubleshooting
Symptom | Possible Cause | Possible Solution | ||
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Motor will not start. | 1. | 1. | Twist | |
| 2. | Open circuit in motor or loose connec- | 2. | Inspect all lead connections on motor |
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| tions. |
| for loose or open connections. |
| 3. | Blown system fuse. | 3. | Replace fuse. |
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Motor will not start; fuses or circuit break- | 1. | Short circuit in line cord or plug. | 1. | Repair or replace cord or plug for dam- |
ers blow. |
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| aged insulation and shorted wires. |
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Motor shuts off unexpectedly. | 1. | Motor is overloaded due to high feed | 1. | Reduce feed rate and amount of |
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| rate. |
| material removed. |
| 2. | Thermal protection unit is overheat- | 2. | Wait for system to cool down. |
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| ed. |
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Motor overheats. | 1. | Motor overloaded. | 1. | Reduce load on motor. |
| 2. | Air circulation through the motor | 2. | Clean out motor to provide normal air |
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| restricted. |
| circulation. |
| 3. | Motor brushes are wearing. | 3. | Inspect motor brushes, replace if nec- |
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| essary. |
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Motor stalls (resulting in blown fuses or | 1. | Short circuit in motor or loose connec- | 1. | Repair or replace connections on |
tripped circuit). |
| tions. |
| motor for loose or shorted terminals |
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| or worn insulation. |
| 2. | Low voltage. | 2. | Correct the low voltage conditions. |
| 3. | Incorrect fuses or circuit breakers in | 3. | Install correct fuses or circuit break- |
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| power line. |
| ers. |
| 4. | Motor overloaded. | 4. | Reduce load on motor. |
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Cutter slows when cutting. | 1. | Brushes worn. | 1. | Replace brushes (Page 30). |
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Poor surface finishes. | 1. | Feed rate to fast. | 1. | Slow feed rate. |
| 2. | Dull cutter. | 2. | Always use newly sharpened cutters. |
| 3. | Lock not tightened down. | 3. | Tighten column and table locks when |
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| possible to maintain rigidity. |
| 4. | Gibs loose. | 4. | Adjust gibs. |
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Vibration when running or cutting. | 1. | Loose table. | 1. | Tighten table locks. |
| 2. | Loose gibs. | 2. | Adjust gibs. |
| 3. | Feed rate too high. | 3. | Slow feed rate or adjust RPM. |
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Difficulty removing collet from spindle. | 1. | Debris in spindle taper or collet taper | 1. | Keep all taper surfaces spotlessly |
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| or both. |
| clean. |
| 2. | Head not locked in position. | 2. | Lock head in place on column. |
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G0463 Small Mill/Drill |
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