Table of Contents
INTRODUCTION  | 2  | 
Machine Description  | 2  | 
Contact Info  | 2  | 
Manual Accuracy  | 2  | 
Identification  | 3  | 
Controls & Components  | 4  | 
SECTION 1: SAFETY  | 7  | 
Safety Instructions for Machinery  | 7  | 
Additional Safety for Mills/Drills  | 9  | 
SECTION 2: POWER SUPPLY  | 10  | 
Availability  | 10  | 
10  | |
110V Circuit Requirements  | 10  | 
Grounding & Plug Requirements  | 11  | 
Extension Cords  | 11  | 
SECTION 3: SETUP  | 12  | 
Needed for Setup  | 12  | 
Unpacking  | 12  | 
Inventory  | 13  | 
Cleanup  | 14  | 
Site Considerations  | 15  | 
Lifting & Placing  | 16  | 
Bench Mounting  | 17  | 
Assembly  | 17  | 
Joining Drill Chuck & Arbor  | 18  | 
Lubricating Mill/Drill  | 18  | 
Test Run  | 19  | 
Spindle   | 20  | 
Inspections & Adjustments  | 20  | 
SECTION 4: OPERATIONS  | 21  | 
Operation Overview  | 21  | 
Downfeed Controls  | 22  | 
Identification  | 22  | 
Using DRO  | 22  | 
Using Coarse Downfeed  | 22  | 
Using Fine Downfeed  | 22  | 
Headstock Movement  | 23  | 
Raising/Lowering Headstock  | 23  | 
Tilting Headstock  | 23  | 
Table Travel  | 24  | 
Graduated Dials  | 24  | 
24  | |
24  | |
Installing/Removing Tooling  | 25  | 
Installing Tooling  | 25  | 
Removing Tooling  | 26  | 
Spindle Speed  | 26  | 
Determining Spindle Speed  | 26  | 
SECTION 5: ACCESSORIES  | 27  | 
SECTION 6: MAINTENANCE  | 28  | 
Schedule  | 28  | 
Cleaning and Protecting  | 28  | 
Lubrication  | 28  | 
Table and Column Ways  | 29  | 
29  | |
Table Leadscrews  | 30  | 
Headstock Gears  | 30  | 
Quill Outside Surface  | 31  | 
Quill Rack  | 31  | 
Replacing DRO Battery  | 31  | 
SECTION 7: SERVICE  | 32  | 
Troubleshooting  | 32  | 
Adjusting Gibs  | 34  | 
Adjusting Leadscrew Backlash  | 34  | 
Brush Replacement  | 35  | 
SECTION 8: WIRING  | 36  | 
Wiring Safety Instructions  | 36  | 
G0758 Wiring Overview  | 37  | 
G0758 Wiring  | 38  | 
SECTION 9: PARTS  | 40  | 
Column  | 40  | 
Electrical Box  | 42  | 
Headstock  | 43  | 
Chip Guard  | 45  | 
Labels & Cosmetics  | 46  | 
WARRANTY & RETURNS  | 49  |