Grizzly G0758 owner manual Table of Contents

Page 3

Table of Contents

INTRODUCTION

2

Machine Description

2

Contact Info

2

Manual Accuracy

2

Identification

3

Controls & Components

4

SECTION 1: SAFETY

7

Safety Instructions for Machinery

7

Additional Safety for Mills/Drills

9

SECTION 2: POWER SUPPLY

10

Availability

10

Full-Load Current Rating

10

110V Circuit Requirements

10

Grounding & Plug Requirements

11

Extension Cords

11

SECTION 3: SETUP

12

Needed for Setup

12

Unpacking

12

Inventory

13

Cleanup

14

Site Considerations

15

Lifting & Placing

16

Bench Mounting

17

Assembly

17

Joining Drill Chuck & Arbor

18

Lubricating Mill/Drill

18

Test Run

19

Spindle Break-In

20

Inspections & Adjustments

20

SECTION 4: OPERATIONS

21

Operation Overview

21

Downfeed Controls

22

Identification

22

Using DRO

22

Using Coarse Downfeed

22

Using Fine Downfeed

22

Headstock Movement

23

Raising/Lowering Headstock

23

Tilting Headstock

23

Table Travel

24

Graduated Dials

24

X-Axis Handwheel

24

Y-Axis Handwheel

24

Installing/Removing Tooling

25

Installing Tooling

25

Removing Tooling

26

Spindle Speed

26

Determining Spindle Speed

26

SECTION 5: ACCESSORIES

27

SECTION 6: MAINTENANCE

28

Schedule

28

Cleaning and Protecting

28

Lubrication

28

Table and Column Ways

29

Z-Axis Leadscrews

29

Table Leadscrews

30

Headstock Gears

30

Quill Outside Surface

31

Quill Rack

31

Replacing DRO Battery

31

SECTION 7: SERVICE

32

Troubleshooting

32

Adjusting Gibs

34

Adjusting Leadscrew Backlash

34

Brush Replacement

35

SECTION 8: WIRING

36

Wiring Safety Instructions

36

G0758 Wiring Overview

37

G0758 Wiring

38

SECTION 9: PARTS

40

Column

40

Electrical Box

42

Headstock

43

Chip Guard

45

Labels & Cosmetics

46

WARRANTY & RETURNS

49

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Contents Model G0758 MILL/DRILL Page Table of Contents Introduction Machine Description Manual AccuracyContact Info Right side identification Model G0758 Mfd. Since 2/14 IdentificationControls Components Machine Data Sheet Table Info Safety Instructions for Machinery SafetyPage Additional Safety for Mills/Drills 110V Circuit Requirements Power SupplyAvailability Full-Load Current Rating50 ft Grounding & Plug RequirementsExtension Cords Minimum Gauge Size 16 AWGDescription Qty SetupNeeded for Setup UnpackingInventory Figure Qty InventoryCleanup Before cleaning, gather the followingBasic steps for removing rust preventative Site Considerations To lift machine and place it in position Lifting & PlacingWorkbench AssemblyBench Mounting Diameter of Mounting HardwareJoining Drill Chuck Arbor Lubricating Mill/DrillTo join drill chuck and arbor Test Run Spindle Break-In Inspections AdjustmentsOperation Overview OperationsDownfeed Controls Using Coarse DownfeedUsing DRO Using Fine DownfeedTools Needed Qty Headstock MovementRaising/Lowering Headstock Tilting HeadstockTool Needed Qty Table TravelGraduated Dials Axis HandwheelInstalling/Removing Tooling Installing ToolingTo install tooling To remove tooling Spindle SpeedRemoving Tooling Determining Spindle SpeedT26612-Optional Stand for Model G0758 AccessoriesLubrication MaintenanceCleaning Protecting ScheduleTable and Column Ways Axis LeadscrewsTo lubricate Z-axis leadscrew To lubricate headstock gears Table LeadscrewsHeadstock Gears To lubricate table leadscrewsReplacing DRO Battery Quill Outside SurfaceQuill Rack Service TroubleshootingSymptom Possible Cause Possible Solution Symptom Possible Cause Possible Solution Adjusting Leadscrew Backlash Adjusting GibsTo inspect and replace motor brushes Brush ReplacementWiring Safety Instructions WiringWiring overview Model G0758 Mfd. Since 2/14 G0758 Wiring OverviewGND G0758 WiringRear panel Column PartsDescription Electrical Box Headstock Description Chip Guard Labels & Cosmetics Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty & Returns