Grizzly G0758 owner manual Brush Replacement, To inspect and replace motor brushes

Page 37

Brush Replacement

This mill/drill is equipped with a universal motor that uses two carbon brushes to transmit elec- trical current inside the motor. These brushes are considered to be regular "wear items" or "consumables" that will need to be replaced dur- ing the life of the motor. The frequency of required replacement is often related to how much the motor is used and how hard it is pushed.

Replace the carbon brushes (part number: P0758202) when the motor no longer reach- es full power, or when the brushes measure less than 14" long (new brushes are 58" long).

Tools Needed:

Qty

Hex Wrench 3mm

1

Standard Screwdriver #2

1

To inspect and replace motor brushes:

 

1.DISCONNECT MACHINE FROM POWER!

2.Uninstall motor cover by removing cap screws (see Figure 46).

Cap Screw

(1 of 4)

Figure 46. Location of motor cover cap screws.

Model G0758 (Mfd. Since 2/14)

3.Unscrew one of the brush caps (see Figure 47).

Brush Cap

Figure 47. Removing motor brush cap.

4.Remove old brush assembly. If brush is worn down to less than 14'', then replace it with a new one. Otherwise re-install old brush (see Figure 48).

Brush

Assembly

Figure 48. Inserting new motor brush.

5.Replace brush cap to secure brush.

6.Repeat Steps 3–5for second brush assem- bly on other side of motor.

7.Replace motor cover.

-35-

Image 37
Contents Model G0758 MILL/DRILL Page Table of Contents Machine Description Manual Accuracy IntroductionContact Info Right side identification Model G0758 Mfd. Since 2/14 IdentificationControls Components Machine Data Sheet Table Info Safety Instructions for Machinery SafetyPage Additional Safety for Mills/Drills Availability Power SupplyFull-Load Current Rating 110V Circuit RequirementsExtension Cords Grounding & Plug RequirementsMinimum Gauge Size 16 AWG 50 ftNeeded for Setup SetupUnpacking Description QtyInventory Figure Qty InventoryBefore cleaning, gather the following CleanupBasic steps for removing rust preventative Site Considerations To lift machine and place it in position Lifting & PlacingBench Mounting AssemblyDiameter of Mounting Hardware WorkbenchLubricating Mill/Drill Joining Drill Chuck ArborTo join drill chuck and arbor Test Run Spindle Break-In Inspections AdjustmentsOperation Overview OperationsUsing DRO Using Coarse DownfeedUsing Fine Downfeed Downfeed ControlsRaising/Lowering Headstock Headstock MovementTilting Headstock Tools Needed QtyGraduated Dials Table TravelAxis Handwheel Tool Needed QtyInstalling Tooling Installing/Removing ToolingTo install tooling Removing Tooling Spindle SpeedDetermining Spindle Speed To remove toolingT26612-Optional Stand for Model G0758 AccessoriesCleaning Protecting MaintenanceSchedule LubricationAxis Leadscrews Table and Column WaysTo lubricate Z-axis leadscrew Headstock Gears Table LeadscrewsTo lubricate table leadscrews To lubricate headstock gearsQuill Outside Surface Replacing DRO BatteryQuill Rack Troubleshooting ServiceSymptom Possible Cause Possible Solution Symptom Possible Cause Possible Solution Adjusting Leadscrew Backlash Adjusting GibsTo inspect and replace motor brushes Brush ReplacementWiring Safety Instructions WiringWiring overview Model G0758 Mfd. Since 2/14 G0758 Wiring OverviewGND G0758 WiringRear panel Column PartsDescription Electrical Box Headstock Description Chip Guard Labels & Cosmetics Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty & Returns