Multiquip manual MDR-9GH Vibratory Roller Components

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MDR-9GH — VIBRATORY ROLLER COMPONENTS

Figure 6. MDR-9GH Vibratory Roller

Components

Figure 6 illustrates the location of the major components for the MDR-9GH Vibratory Roller. The function of each component is described below:

1.

Handle Bar – When operating the roller, this handle is to

 

be in the downward position. When the roller is to be

 

stored, move the handle bar to the upright position.

2.

Hand Grip – When operating the roller, use this hand grip

 

to maneuver the roller. Also has dead man device, when

 

pressed or hit while traveling in reverse, causes the travel

 

lever to return to neutral position to stop the machine.

3.

Travel Lever – Push the lever forward, the roller will move

 

in a forward direction, pull the lever backwards, the roller

will move in backwards direction. Placing the lever in the middle (midway) will cause the roller not to move (neutral).

4.Vibrator Lever – Turns the vibration on and off.

5.Oil Cap – Open to fill with proper grade of diesel engine oil.

6. V-Belt Cover – Remove this cover to gain access to the V- belts.NEVER run the vibratory roller without theV-belt cover. If the V-belt cover is not installed, the possibility exist that your hand may get caught between the V-belt and clutch, thus causing serious injury and bodily harm.

7. Engine – This vibratory roller uses a HONDA GX340KQAE2 gasoline engine. Refer to the owner’s manual for engine information and related topics.

8.Vibrator Lever (on the body of machine) – Turns the vibration on and off.

9.

Water Tank – Holds 6 gallons (23 liters) of water for the

 

sprinkler system.

10.

Shock Absorber -

11. Scraper Bar – This bar helps prevent buildup of material between the drum and the frame.

12. Vibration Rollers – 18-inch diameter steel drums that provide the compaction force in the compaction and patching of asphalt-type surfaces.

13.Checking Cover for Chains – Take off the cover to check and lubricate chains.

14.WaterValves– Turn on the water sprinkling system.

15.Hydraulic Oil Gauge – Indicates the hydraulic oil level.

PAGE 16 — MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)

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Contents MDR-9GH Page Heres HOW to GET Help Table of Contents Parts Ordering Procedures When ordering parts Please supply the following informationMDR-9GH -SPECIFICATIONS MDR-9GH Dimensions MetersMDR-9GH Safety Message Alert Symbols MDR-9GH Safety Message Alert Symbols General Safety MDR-9GH Rules for Safe OperationMDR-9GH Rules for Safe Operation MDR-9GH Operation and Safety Decals Page MDR-9GH General Information MDR-9GH General Information Operating on SlopesMDR-9GH Vibratory Roller Components MDR-9GH Engine Components Initial ServicingMDR-9GH Inspection Before StartingChecking Engine OIL Level Checking FuelChecking Hydraulic System Checking the V-BELTCheckingthe Clutch BOX OIL Level Checkingthe Vibrator OIL LevelMDR-9GH INSPECTION/START-UP MDR-9GH START-UP Place the Choke Lever in the Closed positionMDR-9GH Operation TravelingVibrating WateringRoller drum to prevent the roller from moving StoppingUnloading LiftingDaily Service MDR-9GH MaintenanceCheck for leakage of fuel or oil Spark Plug Engine OIL ReplacementAIR Filter Vibration Clutch Adjustment Checkingthe ChainsReplacing Hydraulic OIL Hydraulic OIL CheckHydraulic OIL Filter Check Neutral Position Adjustment Hdraulic AIR ExtractionForyour Safety Battery MaintenanceBattery Cable Connection MDR-9GH Enginetroubleshooting MDR-9GH Enginetroubleshooting Defective travel cable and link? Replace or repair scraperRepair or replace hydraulic pump Level is not excessively highPage Contents of this Explanation of Code in Remarks ColumnSuggested Spare Parts To 3 UnitsMDR-9GH Decal Placement Decal PlacementPLATE, Caution PLATE, Serial noDECAL, MQ Mark DECAL, CautionMDR-9GH Body Assy Body AssyBase Side PLATE, RightSide PLATE, Left Rubber PlateMDR-9GH Front Cover Assy Front Cover AssyFront Cover Bolt 8X20 TCheck Cover Bolt 8X15 TMDR-9GH Front Cover Assy Bolt 10X50 Whole Thread PLATE, Made in JapanRope ScrewMDR-9GH Axle Assy Axle AssyDrum Roller ShaftBearing Bearing CoverMDR-9GH Axle Assy Tightener Plate Shaft Stop Ring R-52Tightener Plate Holder Felt SealMDR-9GH -TRANSMISSION Assy Transmission AssyGear Case COVER, Gear CaseSocket Head Bolt 6X20 T Flat Washer M6MDR-9GH Hydraulic Oiltank Assy Hydraulic OIL Tank AssyRing P-16 Joint 3/8Joint 1/4 OIL TankMDR-9GH Clutch BOX Assy Clutch BOX AssyClutch PULLEY/IN Clutch SHAFT/INClutch SHAFT/OUT Stop Ring S-25MDR-9GH Clutch BOX Assy Clutch Lever Ball Grip 40D-M12Tightener Pulley Tightener SupportMDR-9GH -VIBRATION Case Assy Vibration Case AssyVibrating Pulley Rotary SHAFT/LRotary SHAFT/R Gear DRIVE-1PMDR-9GH Upper Control Handle Assy Upper Control Handle AssyBAR HANDLE, D.C Traveling LeverLink Lock Washer M6MDR-9GH Upper Control Handle Assy Adjust Bolt ClevisClevis PIN Turn BuckleMDR-9GH Lower Control Handle Assy Lower Control Handle AssyThrottle Wire S520-640 Handle BRACKET, RightHandle BRACKET, Left EYE NUT M10MDR-9GH Engine Assy Engine AssyWASHER, Flat WASHER, LockPULLEY, Engine Belt B-58MDR-9GH Battery Assy Battery AssyBattery Base GX340 Battery ProtectBOLT/BATTERY Battery Cord +Honda GX340K1QAE2 AIR Cleaner Assy AIR Cleaner AssyCOVER, AIR Cleaner GROMMET, AIR CleanerCOLLAR, AIR Cleaner Collar B, AIR CleanerHonda GX340K1QAE2 Camshaft Assy Camshaft AssySPRING, Weight Return Includes Items WARM, Valve Rocker LIFTER, ValveHonda GX340K1QAE2 Carburetor Assy Carburetor AssyGasket SET Valve SET, FloatFloat SET Includes Items W/#Honda GX340K1QAE2 Control Assy Control AssyARM, Governor ROD, GovernorSPRING, Governor SPRING, Throttle ReturnHonda GX340K1QAE2 Control BOX Assy Control BoxassySUSPENSION, Connector HOLDER, Stop Switch WireLens ASSEMBLY, Protector Control BOX AssyHonda GX340K1QAE2 Crankcase Cover Assy Crankcase Cover AssyCAP Assembly OIL Filler WEIGHT, GovernorPIN, Governor Weight GASKET, Case CoverHonda GX340K1QAE2 Crankshaft Assy Crankshaft AssyWEIGHT, Balancer 13310ZE3601CRANKSHAFT, Q- Type 13351ZE3010Honda GX340K1QAE2 Cylinder Barrel Assy Cylinder Barrel Assy+ Alert SHAFT, Governor ARMBOLT, Drain Plug NUT, Flange 10MMHonda GX340K1QAE2 Cylinder Head Assy Cylinder Head AssyGUIDE, Valve OS Optional CLIP, Valve GuideGASKET, Cylinder Head COVER, HeadHonda GX340K1QAE2 FAN Cover Assy FAN Cover AssyShroud CLIP, TubeGROMMET, Drain Hole Honda GX340K1QAE2 Flywheel Assy Flywheel AssyFLYWHEEL, 4 Pole FAN, CoolingKEY, Special Woodruff Honda GX340K1QAE2 Fueltank Assy Fuel Tank AssyRUBBER, Supporter 107MM JOINT, Fuel TankFILTER, Fuel NUT, Flange 8MMHonda GX340K1QAE2 Ignition Coil Assy Ignition Coil AssyCoil ASSEMBLY, Ignition CLAMP, WireGROMMET, Wire Coil ASSEMBLY, Charge 3AHonda GX340K1QAE2 Manuals Assy Starter Motor AssyHonda GX340K1QAE2 Starter Motor Assy Honda GX340K1QAE2 Muffler Assy Muffler AssyMuffler PROTECTOR, MufflerPROTECTOR, Exhaust Pipe PIPE, ExhaustHonda GX340K1QAE2 Piston Assy Piston AssyROD Assembly Connecting US 0.25 Optional BOLT, Connecting RODRing SET, Piston Standard PISTON, StandardHonda GX340K1QAE2 Recoil Starter Assy Recoil Starter AssyR8* Bright RED CASE, Recoil Starter R8* Bright REDPULLEY, Recoil Starter RATCHET, StarterHonda GX340K1QAE2 Labels Assy Labels AssyEmblem LABEL, CautionMARK, Choke External MARK, OIL Alert EEffective October 1, 2002 Terms and Conditions of Sale Parts Page Technicalassistance