Multiquip manual MDR-9GH Rules for Safe Operation

Page 11

MDR-9GH — RULES FOR SAFE OPERATION

NEVER disconnect any "emergency or safety devices". These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death! Disconnection of any of these devices will void all warranties.

Loading and Unloading (Crane)

Before lifting, make sure that machine parts (hook and vibration insulator) are not damaged and screws are not loosened or lost.

Always make sure crane or lifting device has been properly secured to the hook of guard frame on vibratory roller.

NEVER lift the machine while the engine is running.

Use adequate lifting cable (wire or rope) of sufficient strength.

Use one point suspension hook and lift straight upwards.

NEVER allow any person or animal to stand underneath the machine while lifting.

Try not to lift machine to unnecessary heights.

Transporting

Always shutdown engine before transporting.

Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling.

Drain fuel when transporting vibratory roller over long distances or bad roads.

Always tie-down the vibratory roller during transportation by securing the roller's guard frame with rope.

ALWAYS know the location of the nearest and first aid kit.

In emergencies always know the location of the nearest phone or keep a phone on the job site. Also know the phone numbers of the nearest ambulance, doctor and fire department. This information will be invaluable in the case of an emergency.

Emergencies

ALWAYS know the location of the nearest fire extinguisher.

Maintenance Safety

NEVER lubricate components or attempt service on a running machine.

ALWAYS allow the machine a proper amount of time to cool before servicing.

Keep the machinery in proper running condition.

Fix damage to the machine immediately and always replace broken parts.

Dispose of hazardous waste properly. Examples of potentially hazardous waste are used motor oil, fuel and fuel filters.

DO NOT use food or plastic containers to dispose of hazardous waste.

DO NOT pour waste, oil or fuel directly onto the ground, down a drain or into any water source.

MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 11

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Contents MDR-9GH Page Heres HOW to GET Help Table of Contents When ordering parts Please supply the following information Parts Ordering ProceduresMDR-9GH -SPECIFICATIONS Meters MDR-9GH DimensionsMDR-9GH Safety Message Alert Symbols MDR-9GH Safety Message Alert Symbols MDR-9GH Rules for Safe Operation General SafetyMDR-9GH Rules for Safe Operation MDR-9GH Operation and Safety Decals Page MDR-9GH General Information Operating on Slopes MDR-9GH General InformationMDR-9GH Vibratory Roller Components Initial Servicing MDR-9GH Engine ComponentsChecking Fuel MDR-9GH InspectionBefore Starting Checking Engine OIL LevelCheckingthe Vibrator OIL Level Checking Hydraulic SystemChecking the V-BELT Checkingthe Clutch BOX OIL LevelMDR-9GH INSPECTION/START-UP Place the Choke Lever in the Closed position MDR-9GH START-UPWatering MDR-9GH OperationTraveling VibratingLifting Roller drum to prevent the roller from movingStopping UnloadingCheck for leakage of fuel or oil MDR-9GH MaintenanceDaily Service AIR Filter Engine OIL ReplacementSpark Plug Checkingthe Chains Vibration Clutch AdjustmentHydraulic OIL Filter Check Hydraulic OIL CheckReplacing Hydraulic OIL Hdraulic AIR Extraction Neutral Position AdjustmentBattery Cable Connection Battery MaintenanceForyour Safety MDR-9GH Enginetroubleshooting MDR-9GH Enginetroubleshooting Level is not excessively high Defective travel cable and link?Replace or repair scraper Repair or replace hydraulic pumpPage Explanation of Code in Remarks Column Contents of thisTo 3 Units Suggested Spare PartsDecal Placement MDR-9GH Decal PlacementDECAL, Caution PLATE, CautionPLATE, Serial no DECAL, MQ MarkBody Assy MDR-9GH Body AssyRubber Plate BaseSide PLATE, Right Side PLATE, LeftFront Cover Assy MDR-9GH Front Cover AssyBolt 8X15 T Front CoverBolt 8X20 T Check CoverMDR-9GH Front Cover Assy Screw Bolt 10X50 Whole ThreadPLATE, Made in Japan RopeAxle Assy MDR-9GH Axle AssyBearing Cover DrumRoller Shaft BearingMDR-9GH Axle Assy Felt Seal Tightener Plate ShaftStop Ring R-52 Tightener Plate HolderTransmission Assy MDR-9GH -TRANSMISSION AssyFlat Washer M6 Gear CaseCOVER, Gear Case Socket Head Bolt 6X20 THydraulic OIL Tank Assy MDR-9GH Hydraulic Oiltank AssyOIL Tank Ring P-16Joint 3/8 Joint 1/4Clutch BOX Assy MDR-9GH Clutch BOX AssyStop Ring S-25 Clutch PULLEY/INClutch SHAFT/IN Clutch SHAFT/OUTMDR-9GH Clutch BOX Assy Tightener Support Clutch LeverBall Grip 40D-M12 Tightener PulleyVibration Case Assy MDR-9GH -VIBRATION Case AssyGear DRIVE-1P Vibrating PulleyRotary SHAFT/L Rotary SHAFT/RUpper Control Handle Assy MDR-9GH Upper Control Handle AssyLock Washer M6 BAR HANDLE, D.CTraveling Lever LinkMDR-9GH Upper Control Handle Assy Turn Buckle Adjust BoltClevis Clevis PINLower Control Handle Assy MDR-9GH Lower Control Handle AssyEYE NUT M10 Throttle Wire S520-640Handle BRACKET, Right Handle BRACKET, LeftEngine Assy MDR-9GH Engine AssyBelt B-58 WASHER, FlatWASHER, Lock PULLEY, EngineBattery Assy MDR-9GH Battery AssyBattery Cord + Battery Base GX340Battery Protect BOLT/BATTERYAIR Cleaner Assy Honda GX340K1QAE2 AIR Cleaner AssyCollar B, AIR Cleaner COVER, AIR CleanerGROMMET, AIR Cleaner COLLAR, AIR CleanerCamshaft Assy Honda GX340K1QAE2 Camshaft AssyLIFTER, Valve SPRING, Weight ReturnIncludes Items W ARM, Valve RockerCarburetor Assy Honda GX340K1QAE2 Carburetor AssyIncludes Items W/# Gasket SETValve SET, Float Float SETControl Assy Honda GX340K1QAE2 Control AssySPRING, Throttle Return ARM, GovernorROD, Governor SPRING, GovernorControl Boxassy Honda GX340K1QAE2 Control BOX AssyControl BOX Assy SUSPENSION, ConnectorHOLDER, Stop Switch Wire Lens ASSEMBLY, ProtectorCrankcase Cover Assy Honda GX340K1QAE2 Crankcase Cover AssyGASKET, Case Cover CAP Assembly OIL FillerWEIGHT, Governor PIN, Governor WeightCrankshaft Assy Honda GX340K1QAE2 Crankshaft Assy13351ZE3010 WEIGHT, Balancer13310ZE3601 CRANKSHAFT, Q- TypeCylinder Barrel Assy Honda GX340K1QAE2 Cylinder Barrel AssyNUT, Flange 10MM + AlertSHAFT, Governor ARM BOLT, Drain PlugCylinder Head Assy Honda GX340K1QAE2 Cylinder Head AssyCOVER, Head GUIDE, Valve OS OptionalCLIP, Valve Guide GASKET, Cylinder HeadFAN Cover Assy Honda GX340K1QAE2 FAN Cover AssyGROMMET, Drain Hole CLIP, TubeShroud Flywheel Assy Honda GX340K1QAE2 Flywheel AssyKEY, Special Woodruff FAN, CoolingFLYWHEEL, 4 Pole Fuel Tank Assy Honda GX340K1QAE2 Fueltank AssyNUT, Flange 8MM RUBBER, Supporter 107MMJOINT, Fuel Tank FILTER, FuelIgnition Coil Assy Honda GX340K1QAE2 Ignition Coil AssyCoil ASSEMBLY, Charge 3A Coil ASSEMBLY, IgnitionCLAMP, Wire GROMMET, WireStarter Motor Assy Honda GX340K1QAE2 Manuals AssyHonda GX340K1QAE2 Starter Motor Assy Muffler Assy Honda GX340K1QAE2 Muffler AssyPIPE, Exhaust MufflerPROTECTOR, Muffler PROTECTOR, Exhaust PipePiston Assy Honda GX340K1QAE2 Piston AssyPISTON, Standard ROD Assembly Connecting US 0.25 OptionalBOLT, Connecting ROD Ring SET, Piston StandardRecoil Starter Assy Honda GX340K1QAE2 Recoil Starter AssyRATCHET, Starter R8* Bright REDCASE, Recoil Starter R8* Bright RED PULLEY, Recoil StarterLabels Assy Honda GX340K1QAE2 Labels AssyMARK, OIL Alert E EmblemLABEL, Caution MARK, Choke ExternalEffective October 1, 2002 Terms and Conditions of Sale Parts Page Technicalassistance