Multiquip MDR-9GH manual Hdraulic AIR Extraction, Neutral Position Adjustment

Page 28

MDR-9GH — MAINTENANCE

HDRAULIC AIR EXTRACTION

1.After filling hydraulic oil tank with oil, loosen the oil hose joint and check that oil is enough to reach the oil suction and outlet ports in the hydraulic transmission. Tighten the hose joint securely after checking.

2.Loosen the charge relief valve located on the front side of the hydraulic transmission (Figure 35).

Figure 35. Loosening Charge Relief Valve

3.Check that oil flows out from the valve hole.

4.Replace the charge relief valve tightly.

5.With the travel and vibrator levers in neutral position, start the engine and idle at low speed for 3 to 5 minutes.

6.Check the forward and reverse rotation of the output shaft by moving the travel lever slowly to its forward and reverse positions.

7.Check the oil level gauge and make sure that there are no air bubbles mixed in the oil. After checking, operate the roller slowly at first then at full speed.

8.When oil level in the tank is low, replenish oil up to the specified level, and screw the cap securely with a wrench.

9.If bubbles remain in the oil or foam is found, air is being sucked through the suction side and should be checked.

NEUTRAL POSITION ADJUSTMENT

Once the travel lever has veen set to neutral position with the engine running, the hydraulic brake is is operating and the roller should not move. If the roller inches forward or backwards with the lever in the neutral position, turn-buckle of the cable should be adjusted as follows:

1.Stop the engine and set the travel lever in the neutral position.

2.Unscrew the two lock nuts on the sides of the cable (Figures 36 and 37).

Figure 36. Unscrewing Right Lock Nut

Figure 37. Unscrewing Left Lock Nut

3.If the machine moves forward, screw the turn-buckle clockwise. If the machine moves backwards, screw the turn- buckle counterclockwise (Figure 38).

4.Screw back the lock nuts on the turn-buckle.

5.Start the engine and make sure that the roller does not inch forward or backward at the neutral position of the travel lever.

Figure 38. Adjusting the Turn-Buckle

PAGE 28 — MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)

Image 28
Contents MDR-9GH Page Heres HOW to GET Help Table of Contents Parts Ordering Procedures When ordering parts Please supply the following informationMDR-9GH -SPECIFICATIONS MDR-9GH Dimensions MetersMDR-9GH Safety Message Alert Symbols MDR-9GH Safety Message Alert Symbols General Safety MDR-9GH Rules for Safe OperationMDR-9GH Rules for Safe Operation MDR-9GH Operation and Safety Decals Page MDR-9GH General Information MDR-9GH General Information Operating on SlopesMDR-9GH Vibratory Roller Components MDR-9GH Engine Components Initial ServicingMDR-9GH Inspection Before StartingChecking Engine OIL Level Checking FuelChecking Hydraulic System Checking the V-BELTCheckingthe Clutch BOX OIL Level Checkingthe Vibrator OIL LevelMDR-9GH INSPECTION/START-UP MDR-9GH START-UP Place the Choke Lever in the Closed positionMDR-9GH Operation TravelingVibrating WateringRoller drum to prevent the roller from moving StoppingUnloading LiftingDaily Service MDR-9GH MaintenanceCheck for leakage of fuel or oil Spark Plug Engine OIL Replacement AIR Filter Vibration Clutch Adjustment Checkingthe ChainsReplacing Hydraulic OIL Hydraulic OIL CheckHydraulic OIL Filter Check Neutral Position Adjustment Hdraulic AIR ExtractionForyour Safety Battery MaintenanceBattery Cable Connection MDR-9GH Enginetroubleshooting MDR-9GH Enginetroubleshooting Defective travel cable and link? Replace or repair scraperRepair or replace hydraulic pump Level is not excessively highPage Contents of this Explanation of Code in Remarks ColumnSuggested Spare Parts To 3 UnitsMDR-9GH Decal Placement Decal PlacementPLATE, Caution PLATE, Serial noDECAL, MQ Mark DECAL, CautionMDR-9GH Body Assy Body AssyBase Side PLATE, RightSide PLATE, Left Rubber PlateMDR-9GH Front Cover Assy Front Cover AssyFront Cover Bolt 8X20 TCheck Cover Bolt 8X15 TMDR-9GH Front Cover Assy Bolt 10X50 Whole Thread PLATE, Made in JapanRope ScrewMDR-9GH Axle Assy Axle AssyDrum Roller ShaftBearing Bearing CoverMDR-9GH Axle Assy Tightener Plate Shaft Stop Ring R-52Tightener Plate Holder Felt SealMDR-9GH -TRANSMISSION Assy Transmission AssyGear Case COVER, Gear CaseSocket Head Bolt 6X20 T Flat Washer M6MDR-9GH Hydraulic Oiltank Assy Hydraulic OIL Tank AssyRing P-16 Joint 3/8Joint 1/4 OIL TankMDR-9GH Clutch BOX Assy Clutch BOX AssyClutch PULLEY/IN Clutch SHAFT/INClutch SHAFT/OUT Stop Ring S-25MDR-9GH Clutch BOX Assy Clutch Lever Ball Grip 40D-M12Tightener Pulley Tightener SupportMDR-9GH -VIBRATION Case Assy Vibration Case AssyVibrating Pulley Rotary SHAFT/LRotary SHAFT/R Gear DRIVE-1PMDR-9GH Upper Control Handle Assy Upper Control Handle AssyBAR HANDLE, D.C Traveling LeverLink Lock Washer M6MDR-9GH Upper Control Handle Assy Adjust Bolt ClevisClevis PIN Turn BuckleMDR-9GH Lower Control Handle Assy Lower Control Handle AssyThrottle Wire S520-640 Handle BRACKET, RightHandle BRACKET, Left EYE NUT M10MDR-9GH Engine Assy Engine AssyWASHER, Flat WASHER, LockPULLEY, Engine Belt B-58MDR-9GH Battery Assy Battery AssyBattery Base GX340 Battery ProtectBOLT/BATTERY Battery Cord +Honda GX340K1QAE2 AIR Cleaner Assy AIR Cleaner AssyCOVER, AIR Cleaner GROMMET, AIR CleanerCOLLAR, AIR Cleaner Collar B, AIR CleanerHonda GX340K1QAE2 Camshaft Assy Camshaft AssySPRING, Weight Return Includes Items WARM, Valve Rocker LIFTER, ValveHonda GX340K1QAE2 Carburetor Assy Carburetor AssyGasket SET Valve SET, FloatFloat SET Includes Items W/#Honda GX340K1QAE2 Control Assy Control AssyARM, Governor ROD, GovernorSPRING, Governor SPRING, Throttle ReturnHonda GX340K1QAE2 Control BOX Assy Control BoxassySUSPENSION, Connector HOLDER, Stop Switch WireLens ASSEMBLY, Protector Control BOX AssyHonda GX340K1QAE2 Crankcase Cover Assy Crankcase Cover AssyCAP Assembly OIL Filler WEIGHT, GovernorPIN, Governor Weight GASKET, Case CoverHonda GX340K1QAE2 Crankshaft Assy Crankshaft AssyWEIGHT, Balancer 13310ZE3601CRANKSHAFT, Q- Type 13351ZE3010Honda GX340K1QAE2 Cylinder Barrel Assy Cylinder Barrel Assy+ Alert SHAFT, Governor ARMBOLT, Drain Plug NUT, Flange 10MMHonda GX340K1QAE2 Cylinder Head Assy Cylinder Head AssyGUIDE, Valve OS Optional CLIP, Valve GuideGASKET, Cylinder Head COVER, HeadHonda GX340K1QAE2 FAN Cover Assy FAN Cover AssyShroud CLIP, TubeGROMMET, Drain Hole Honda GX340K1QAE2 Flywheel Assy Flywheel AssyFLYWHEEL, 4 Pole FAN, CoolingKEY, Special Woodruff Honda GX340K1QAE2 Fueltank Assy Fuel Tank AssyRUBBER, Supporter 107MM JOINT, Fuel TankFILTER, Fuel NUT, Flange 8MMHonda GX340K1QAE2 Ignition Coil Assy Ignition Coil AssyCoil ASSEMBLY, Ignition CLAMP, WireGROMMET, Wire Coil ASSEMBLY, Charge 3AHonda GX340K1QAE2 Manuals Assy Starter Motor AssyHonda GX340K1QAE2 Starter Motor Assy Honda GX340K1QAE2 Muffler Assy Muffler AssyMuffler PROTECTOR, MufflerPROTECTOR, Exhaust Pipe PIPE, ExhaustHonda GX340K1QAE2 Piston Assy Piston AssyROD Assembly Connecting US 0.25 Optional BOLT, Connecting RODRing SET, Piston Standard PISTON, StandardHonda GX340K1QAE2 Recoil Starter Assy Recoil Starter AssyR8* Bright RED CASE, Recoil Starter R8* Bright REDPULLEY, Recoil Starter RATCHET, StarterHonda GX340K1QAE2 Labels Assy Labels AssyEmblem LABEL, CautionMARK, Choke External MARK, OIL Alert EEffective October 1, 2002 Terms and Conditions of Sale Parts Page Technicalassistance