Multiquip manual MDR-9GH Inspection, Before Starting, Checking Engine OIL Level, Checking Fuel

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CAUTION :

Never operate the vibratory roller in a confined area or enclosed structure that does not provide ample free flow of air.

ALWAYS wear approved eye and hearing protection before operating the vibratory roller.

BEFORE STARTING

1.Read safety instructions at the beginning of manual.

2.Familiarize yourself with the operating and control elements of the machine and

the working environment. This includes obstacles in the working area, bearing capacity of the ground and the necessary safety provisions.

3.Checktheairfilterfordirtanddust.Iftheairfilterisdirty, replace air filter with a new one as required.

4.Check fastening nuts and bolts for tightness. Loose threads may cause damage to the machine when vibrating.

5. Understand the geographical features and regulations of the job site.

6.Clean the vibratory roller, removing dirt and dust, particularly, the bottom of the plate, engine cooling air inlet.

CHECKING ENGINE OIL LEVEL

1.Make sure that the machine is situated in a flat surface so that level measurements will be accurate.

2.Pull out the dipstick from the oil tank (Figure 8).

CAUTION :

DO NOT overfill oil tank. This could cause oil leaks and sluggish operation. Clean cap and surrounding area before opening to prevent dirt from entering tank.

Figure 8. Oil Dipstick

MDR-9GH — INSPECTION

3.If the oil level is low, fill to the edge of the oil filler hole with the recommended oil type (Table 4). Maximum oil capacity is 1.6 quarts (1.1 liters).

TABLE 4. OIL TYPE

Season

Temperature

Oil Type

 

 

 

Summer

25°C or Higher

SAE 10W-30

 

 

 

Spring/Fall

25°C~10°C

SAE 10W-30/20

 

 

 

Winter

0°C or Lower

SAE 10W-10

 

 

 

Explosive Fuel

DANGER

Diesel fuel is highly flammable and can be danger- ous if mishandled. DONOT smoke while refueling. DO NOT attempt to refuel the vibratory roller if the engine is hot! or running.

CHECKING FUEL

1.Remove the fuel cap located on top of fuel tank.

2.Visuallyinspecttoseeiffuellevelislow. Iffuelislow,replenish with diesel fuel (Figure 9).

3.When refueling, be sure to use a strainer for filtration. DO NOT top-off fuel. Wipe up any spilled fuel.

Figure 9. Refueling

DANGER

Fuel spillage on a hot engine can case a fire or explosion. If fuel spillage occurs, wipe up the spilled fuel completely to prevent fire hazards. NEVER! smoke around or near the roller.

PAGE 18 — MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)

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Contents MDR-9GH Page Heres HOW to GET Help Table of Contents Parts Ordering Procedures When ordering parts Please supply the following informationMDR-9GH -SPECIFICATIONS MDR-9GH Dimensions MetersMDR-9GH Safety Message Alert Symbols MDR-9GH Safety Message Alert Symbols General Safety MDR-9GH Rules for Safe OperationMDR-9GH Rules for Safe Operation MDR-9GH Operation and Safety Decals Page MDR-9GH General Information MDR-9GH General Information Operating on SlopesMDR-9GH Vibratory Roller Components MDR-9GH Engine Components Initial ServicingChecking Engine OIL Level MDR-9GH InspectionBefore Starting Checking FuelCheckingthe Clutch BOX OIL Level Checking Hydraulic SystemChecking the V-BELT Checkingthe Vibrator OIL LevelMDR-9GH INSPECTION/START-UP MDR-9GH START-UP Place the Choke Lever in the Closed positionVibrating MDR-9GH OperationTraveling WateringUnloading Roller drum to prevent the roller from movingStopping LiftingMDR-9GH Maintenance Daily ServiceCheck for leakage of fuel or oil Engine OIL Replacement Spark PlugAIR Filter Vibration Clutch Adjustment Checkingthe ChainsHydraulic OIL Check Replacing Hydraulic OILHydraulic OIL Filter Check Neutral Position Adjustment Hdraulic AIR ExtractionBattery Maintenance Foryour SafetyBattery Cable Connection MDR-9GH Enginetroubleshooting MDR-9GH Enginetroubleshooting Repair or replace hydraulic pump Defective travel cable and link?Replace or repair scraper Level is not excessively highPage Contents of this Explanation of Code in Remarks ColumnSuggested Spare Parts To 3 UnitsMDR-9GH Decal Placement Decal PlacementDECAL, MQ Mark PLATE, CautionPLATE, Serial no DECAL, CautionMDR-9GH Body Assy Body AssySide PLATE, Left BaseSide PLATE, Right Rubber PlateMDR-9GH Front Cover Assy Front Cover AssyCheck Cover Front CoverBolt 8X20 T Bolt 8X15 TMDR-9GH Front Cover Assy Rope Bolt 10X50 Whole ThreadPLATE, Made in Japan ScrewMDR-9GH Axle Assy Axle AssyBearing DrumRoller Shaft Bearing CoverMDR-9GH Axle Assy Tightener Plate Holder Tightener Plate ShaftStop Ring R-52 Felt SealMDR-9GH -TRANSMISSION Assy Transmission AssySocket Head Bolt 6X20 T Gear CaseCOVER, Gear Case Flat Washer M6MDR-9GH Hydraulic Oiltank Assy Hydraulic OIL Tank AssyJoint 1/4 Ring P-16Joint 3/8 OIL TankMDR-9GH Clutch BOX Assy Clutch BOX AssyClutch SHAFT/OUT Clutch PULLEY/INClutch SHAFT/IN Stop Ring S-25MDR-9GH Clutch BOX Assy Tightener Pulley Clutch LeverBall Grip 40D-M12 Tightener SupportMDR-9GH -VIBRATION Case Assy Vibration Case AssyRotary SHAFT/R Vibrating PulleyRotary SHAFT/L Gear DRIVE-1PMDR-9GH Upper Control Handle Assy Upper Control Handle AssyLink BAR HANDLE, D.CTraveling Lever Lock Washer M6MDR-9GH Upper Control Handle Assy Clevis PIN Adjust BoltClevis Turn BuckleMDR-9GH Lower Control Handle Assy Lower Control Handle AssyHandle BRACKET, Left Throttle Wire S520-640Handle BRACKET, Right EYE NUT M10MDR-9GH Engine Assy Engine AssyPULLEY, Engine WASHER, FlatWASHER, Lock Belt B-58MDR-9GH Battery Assy Battery AssyBOLT/BATTERY Battery Base GX340Battery Protect Battery Cord +Honda GX340K1QAE2 AIR Cleaner Assy AIR Cleaner AssyCOLLAR, AIR Cleaner COVER, AIR CleanerGROMMET, AIR Cleaner Collar B, AIR CleanerHonda GX340K1QAE2 Camshaft Assy Camshaft AssyARM, Valve Rocker SPRING, Weight ReturnIncludes Items W LIFTER, ValveHonda GX340K1QAE2 Carburetor Assy Carburetor AssyFloat SET Gasket SETValve SET, Float Includes Items W/#Honda GX340K1QAE2 Control Assy Control AssySPRING, Governor ARM, GovernorROD, Governor SPRING, Throttle ReturnHonda GX340K1QAE2 Control BOX Assy Control BoxassyLens ASSEMBLY, Protector SUSPENSION, ConnectorHOLDER, Stop Switch Wire Control BOX AssyHonda GX340K1QAE2 Crankcase Cover Assy Crankcase Cover AssyPIN, Governor Weight CAP Assembly OIL FillerWEIGHT, Governor GASKET, Case CoverHonda GX340K1QAE2 Crankshaft Assy Crankshaft AssyCRANKSHAFT, Q- Type WEIGHT, Balancer13310ZE3601 13351ZE3010Honda GX340K1QAE2 Cylinder Barrel Assy Cylinder Barrel AssyBOLT, Drain Plug + AlertSHAFT, Governor ARM NUT, Flange 10MMHonda GX340K1QAE2 Cylinder Head Assy Cylinder Head AssyGASKET, Cylinder Head GUIDE, Valve OS OptionalCLIP, Valve Guide COVER, HeadHonda GX340K1QAE2 FAN Cover Assy FAN Cover AssyCLIP, Tube ShroudGROMMET, Drain Hole Honda GX340K1QAE2 Flywheel Assy Flywheel AssyFAN, Cooling FLYWHEEL, 4 PoleKEY, Special Woodruff Honda GX340K1QAE2 Fueltank Assy Fuel Tank AssyFILTER, Fuel RUBBER, Supporter 107MMJOINT, Fuel Tank NUT, Flange 8MMHonda GX340K1QAE2 Ignition Coil Assy Ignition Coil AssyGROMMET, Wire Coil ASSEMBLY, IgnitionCLAMP, Wire Coil ASSEMBLY, Charge 3AHonda GX340K1QAE2 Manuals Assy Starter Motor AssyHonda GX340K1QAE2 Starter Motor Assy Honda GX340K1QAE2 Muffler Assy Muffler AssyPROTECTOR, Exhaust Pipe MufflerPROTECTOR, Muffler PIPE, ExhaustHonda GX340K1QAE2 Piston Assy Piston AssyRing SET, Piston Standard ROD Assembly Connecting US 0.25 OptionalBOLT, Connecting ROD PISTON, StandardHonda GX340K1QAE2 Recoil Starter Assy Recoil Starter AssyPULLEY, Recoil Starter R8* Bright REDCASE, Recoil Starter R8* Bright RED RATCHET, StarterHonda GX340K1QAE2 Labels Assy Labels AssyMARK, Choke External EmblemLABEL, Caution MARK, OIL Alert EEffective October 1, 2002 Terms and Conditions of Sale Parts Page Technicalassistance