Multiquip manual MDR-9GH Maintenance, Check for leakage of fuel or oil, Daily Service

Page 24

MDR-9GH — MAINTENANCE

CAUTION:CAUTION:

Inspection and other services should always be carried out on hard and level ground with the engine shutdown.

Fuel piping and connections should be replaced every 2 years.

INSPECTION AND MAINTENANCE SERVICETABLES

1.To make sure your plate vibratory roller is always in good working condition before using, carry out the maintenance inspection in accordance with Tables 4 through 6.

TABLE 5. MDR-9GH MACHINE INSPECTION

ITEM

HOURS OF

REMARKS

OPERATION

 

 

 

 

 

Loose or Missing

Every 8 hours

 

Screws

(every day)

 

 

 

 

Damaged Parts

Every 8 hours

 

(every day)

 

 

 

 

 

 

Function of Controlling

Every 8 hours

 

System Part

(every day)

 

 

 

 

Chain Tension

Every 50 hours

See page 26

Adjustment

 

 

 

 

 

 

Initially after 25

 

 

hours, then every

 

 

250 hours (2

 

Hydraulic Oil Filter

months), every

See page 28

Replacement

500 hours (4

 

 

months), every

 

 

1,000 hours

 

 

thereafter.

 

 

 

 

 

Initially, every 4 to

 

 

5 hours. After one

 

Hydraulic Oil Check

week, twice a day.

See page 27

 

After 2 weeks,

 

 

once a day.

 

 

 

 

Hydraulic Oil

Every 1,000 to

See page 27

Replacement

1,500 hours

 

 

 

 

Vibration Clutch Check

As necessary

See page 27

 

 

 

CAUTION:

These inspection intervals are for operation under normal conditions. Adjust your inspection intervals based on the number hours vibratory roller is in use, and particular working conditions.

TABLE 6. MDR-9GH ENGINE CHECK

ITEM

HOURS OF OPERATION

 

 

Oil or Fuel Leak

Every 8 hours (every day)

 

 

Tightness of Fastening

Every 8 hours (every day)

Threads

 

 

 

Engine Oil Check and

Every 8 hours (every day)

(Replenish to specified maximum

Replenishment

level)

 

 

 

Engine Oil Replacement

After first 25 hours then every 50 to

100 hours

 

 

 

Air Filter Cleaning

Every 100 hours

 

 

See separate engine manual for details on engine check.

DAILY SERVICE

zCheck for leakage of fuel or oil.

zCheck for loose screws including tightness. See Table 6 below (tightening torque ), for retightening:

TABLE 7. TIGHTENING TORQUE (in. kg/cm) DIAMETER

Material

6mm

8mm

10mm

12mm

14mm

16mm

18mm

20mm

 

 

 

 

 

 

 

 

 

4T

70

150

300

500

750

1,100

1,400

2,000

 

 

 

 

 

 

 

 

 

6-8T

100

250

500

800

1,300

2,000

2,700

3,800

 

 

 

 

 

 

 

 

 

11T

150

400

800

1,200

2,000

2,900

4,200

5,600

 

 

 

 

 

 

 

 

 

*

100

300~

650 ~

 

 

 

 

 

350

700

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

* (In case counter-part is of aluminum)

(Threads in use with this machine are all right handed)

Material and quality of material is marked on each bolt, and screw.

zRemove soil and clean the bottom of roller.

zCheck the levers, cables and linkage.

zCheck engine oil.

PAGE 24 — MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)

Image 24
Contents MDR-9GH Page Heres HOW to GET Help Table of Contents Parts Ordering Procedures When ordering parts Please supply the following informationMDR-9GH -SPECIFICATIONS MDR-9GH Dimensions MetersMDR-9GH Safety Message Alert Symbols MDR-9GH Safety Message Alert Symbols General Safety MDR-9GH Rules for Safe OperationMDR-9GH Rules for Safe Operation MDR-9GH Operation and Safety Decals Page MDR-9GH General Information MDR-9GH General Information Operating on SlopesMDR-9GH Vibratory Roller Components MDR-9GH Engine Components Initial ServicingMDR-9GH Inspection Before StartingChecking Engine OIL Level Checking FuelChecking Hydraulic System Checking the V-BELTCheckingthe Clutch BOX OIL Level Checkingthe Vibrator OIL LevelMDR-9GH INSPECTION/START-UP MDR-9GH START-UP Place the Choke Lever in the Closed positionMDR-9GH Operation TravelingVibrating WateringRoller drum to prevent the roller from moving StoppingUnloading LiftingMDR-9GH Maintenance Daily ServiceCheck for leakage of fuel or oil Engine OIL Replacement Spark PlugAIR Filter Vibration Clutch Adjustment Checkingthe ChainsHydraulic OIL Check Replacing Hydraulic OILHydraulic OIL Filter Check Neutral Position Adjustment Hdraulic AIR ExtractionBattery Maintenance Foryour SafetyBattery Cable Connection MDR-9GH Enginetroubleshooting MDR-9GH Enginetroubleshooting Defective travel cable and link? Replace or repair scraperRepair or replace hydraulic pump Level is not excessively highPage Contents of this Explanation of Code in Remarks ColumnSuggested Spare Parts To 3 UnitsMDR-9GH Decal Placement Decal PlacementPLATE, Caution PLATE, Serial noDECAL, MQ Mark DECAL, CautionMDR-9GH Body Assy Body AssyBase Side PLATE, RightSide PLATE, Left Rubber PlateMDR-9GH Front Cover Assy Front Cover AssyFront Cover Bolt 8X20 TCheck Cover Bolt 8X15 TMDR-9GH Front Cover Assy Bolt 10X50 Whole Thread PLATE, Made in JapanRope ScrewMDR-9GH Axle Assy Axle AssyDrum Roller ShaftBearing Bearing CoverMDR-9GH Axle Assy Tightener Plate Shaft Stop Ring R-52Tightener Plate Holder Felt SealMDR-9GH -TRANSMISSION Assy Transmission AssyGear Case COVER, Gear CaseSocket Head Bolt 6X20 T Flat Washer M6MDR-9GH Hydraulic Oiltank Assy Hydraulic OIL Tank AssyRing P-16 Joint 3/8Joint 1/4 OIL TankMDR-9GH Clutch BOX Assy Clutch BOX AssyClutch PULLEY/IN Clutch SHAFT/INClutch SHAFT/OUT Stop Ring S-25MDR-9GH Clutch BOX Assy Clutch Lever Ball Grip 40D-M12Tightener Pulley Tightener SupportMDR-9GH -VIBRATION Case Assy Vibration Case AssyVibrating Pulley Rotary SHAFT/LRotary SHAFT/R Gear DRIVE-1PMDR-9GH Upper Control Handle Assy Upper Control Handle AssyBAR HANDLE, D.C Traveling LeverLink Lock Washer M6MDR-9GH Upper Control Handle Assy Adjust Bolt ClevisClevis PIN Turn BuckleMDR-9GH Lower Control Handle Assy Lower Control Handle AssyThrottle Wire S520-640 Handle BRACKET, RightHandle BRACKET, Left EYE NUT M10MDR-9GH Engine Assy Engine AssyWASHER, Flat WASHER, LockPULLEY, Engine Belt B-58MDR-9GH Battery Assy Battery AssyBattery Base GX340 Battery ProtectBOLT/BATTERY Battery Cord +Honda GX340K1QAE2 AIR Cleaner Assy AIR Cleaner AssyCOVER, AIR Cleaner GROMMET, AIR CleanerCOLLAR, AIR Cleaner Collar B, AIR CleanerHonda GX340K1QAE2 Camshaft Assy Camshaft AssySPRING, Weight Return Includes Items WARM, Valve Rocker LIFTER, ValveHonda GX340K1QAE2 Carburetor Assy Carburetor AssyGasket SET Valve SET, FloatFloat SET Includes Items W/#Honda GX340K1QAE2 Control Assy Control AssyARM, Governor ROD, GovernorSPRING, Governor SPRING, Throttle ReturnHonda GX340K1QAE2 Control BOX Assy Control BoxassySUSPENSION, Connector HOLDER, Stop Switch WireLens ASSEMBLY, Protector Control BOX AssyHonda GX340K1QAE2 Crankcase Cover Assy Crankcase Cover AssyCAP Assembly OIL Filler WEIGHT, GovernorPIN, Governor Weight GASKET, Case CoverHonda GX340K1QAE2 Crankshaft Assy Crankshaft AssyWEIGHT, Balancer 13310ZE3601CRANKSHAFT, Q- Type 13351ZE3010Honda GX340K1QAE2 Cylinder Barrel Assy Cylinder Barrel Assy+ Alert SHAFT, Governor ARMBOLT, Drain Plug NUT, Flange 10MMHonda GX340K1QAE2 Cylinder Head Assy Cylinder Head AssyGUIDE, Valve OS Optional CLIP, Valve GuideGASKET, Cylinder Head COVER, HeadHonda GX340K1QAE2 FAN Cover Assy FAN Cover AssyCLIP, Tube ShroudGROMMET, Drain Hole Honda GX340K1QAE2 Flywheel Assy Flywheel AssyFAN, Cooling FLYWHEEL, 4 PoleKEY, Special Woodruff Honda GX340K1QAE2 Fueltank Assy Fuel Tank AssyRUBBER, Supporter 107MM JOINT, Fuel TankFILTER, Fuel NUT, Flange 8MMHonda GX340K1QAE2 Ignition Coil Assy Ignition Coil AssyCoil ASSEMBLY, Ignition CLAMP, WireGROMMET, Wire Coil ASSEMBLY, Charge 3AHonda GX340K1QAE2 Manuals Assy Starter Motor AssyHonda GX340K1QAE2 Starter Motor Assy Honda GX340K1QAE2 Muffler Assy Muffler AssyMuffler PROTECTOR, MufflerPROTECTOR, Exhaust Pipe PIPE, ExhaustHonda GX340K1QAE2 Piston Assy Piston AssyROD Assembly Connecting US 0.25 Optional BOLT, Connecting RODRing SET, Piston Standard PISTON, StandardHonda GX340K1QAE2 Recoil Starter Assy Recoil Starter AssyR8* Bright RED CASE, Recoil Starter R8* Bright REDPULLEY, Recoil Starter RATCHET, StarterHonda GX340K1QAE2 Labels Assy Labels AssyEmblem LABEL, CautionMARK, Choke External MARK, OIL Alert EEffective October 1, 2002 Terms and Conditions of Sale Parts Page Technicalassistance