MDR-9GH — MAINTENANCE
CAUTION:CAUTION:
Inspection and other services should always be carried out on hard and level ground with the engine shutdown.
Fuel piping and connections should be replaced every 2 years.
INSPECTION AND MAINTENANCE SERVICETABLES
1.To make sure your plate vibratory roller is always in good working condition before using, carry out the maintenance inspection in accordance with Tables 4 through 6.
TABLE 5. MDR-9GH MACHINE INSPECTION
ITEM | HOURS OF | REMARKS | |
OPERATION | |||
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Loose or Missing | Every 8 hours |
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Screws | (every day) |
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Damaged Parts | Every 8 hours |
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(every day) |
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Function of Controlling | Every 8 hours |
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System Part | (every day) |
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Chain Tension | Every 50 hours | See page 26 | |
Adjustment | |||
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| Initially after 25 |
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| hours, then every |
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| 250 hours (2 |
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Hydraulic Oil Filter | months), every | See page 28 | |
Replacement | 500 hours (4 | ||
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| months), every |
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| 1,000 hours |
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| thereafter. |
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| Initially, every 4 to |
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| 5 hours. After one |
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Hydraulic Oil Check | week, twice a day. | See page 27 | |
| After 2 weeks, |
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| once a day. |
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Hydraulic Oil | Every 1,000 to | See page 27 | |
Replacement | 1,500 hours | ||
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Vibration Clutch Check | As necessary | See page 27 | |
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CAUTION:
These inspection intervals are for operation under normal conditions. Adjust your inspection intervals based on the number hours vibratory roller is in use, and particular working conditions.
TABLE 6. MDR-9GH ENGINE CHECK
ITEM | HOURS OF OPERATION | |
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Oil or Fuel Leak | Every 8 hours (every day) | |
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Tightness of Fastening | Every 8 hours (every day) | |
Threads | ||
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Engine Oil Check and | Every 8 hours (every day) | |
(Replenish to specified maximum | ||
Replenishment | ||
level) | ||
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Engine Oil Replacement | After first 25 hours then every 50 to | |
100 hours | ||
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Air Filter Cleaning | Every 100 hours | |
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See separate engine manual for details on engine check.
DAILY SERVICE
zCheck for leakage of fuel or oil.
zCheck for loose screws including tightness. See Table 6 below (tightening torque ), for retightening:
TABLE 7. TIGHTENING TORQUE (in. kg/cm) DIAMETER
Material | 6mm | 8mm | 10mm | 12mm | 14mm | 16mm | 18mm | 20mm |
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4T | 70 | 150 | 300 | 500 | 750 | 1,100 | 1,400 | 2,000 |
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100 | 250 | 500 | 800 | 1,300 | 2,000 | 2,700 | 3,800 | |
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11T | 150 | 400 | 800 | 1,200 | 2,000 | 2,900 | 4,200 | 5,600 |
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* | 100 | 300~ | 650 ~ |
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350 | 700 |
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* (In case
(Threads in use with this machine are all right handed)
Material and quality of material is marked on each bolt, and screw.
zRemove soil and clean the bottom of roller.
zCheck the levers, cables and linkage.
zCheck engine oil.
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