Hobart Welding Products 230 manual Table of Contents

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TABLE OF CONTENTS

SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING

1

1-1.

Symbol Usage

1

1-2.

Arc Welding Hazards

1

1-3.

Additional Symbols For Installation, Operation, And Maintenance

3

1-4.

California Proposition 65 Warnings

4

1-5.

Principal Safety Standards

4

1-6.

EMF Information

4

SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION

5

2-1.

Symboles utilisés

5

2-2.

Dangers relatifs au soudage à l’arc

5

2-3.

Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance

7

2-4.

Proposition californienne 65 Avertissements

8

2-5.

Principales normes de sécurité

9

2-6.

Information EMF

9

SECTION 3 − INTRODUCTION

11

3-1.

Specifications

11

3-2.

Welding Power Source Duty Cycle And Overheating

11

3-3.

Volt-Ampere Curves

12

3-4.

Installing Welding Gun

13

3-5.

Connecting To Weld Output Terminals

14

3-6.

Installing Work Clamp

14

3-7.

Setting Gun Polarity For Wire Type

15

3-8.

Installing 2 lb Wire Spool And Adjusting Hub Tension

15

3-9.

Installing 10 lb Wire Spool And Adjusting Hub Tension

16

3-10.

Installing 33 lb Wire Spool And Adjusting Hub Tension

16

3-11.

Installing Gas Supply

17

3-12.

Positioning Jumper Links

18

3-13.

Electrical Service Guide

19

3-14.

Selecting A Location And Connecting Input Power

20

3-15.

Threading Welding Wire

21

3-16.

Installing Optional DP 3545 Spool Gun To Welding Power Source

22

SECTION 4 − OPERATION

23

4-1.

Controls

23

4-2.

Weld Parameters

24

SECTION 5 − MAINTENANCE AND TROUBLESHOOTING

25

5-1.

Routine Maintenance

25

5-2.

Supplementary Protectors

25

5-3.

Replacing Drive Roll And Wire Inlet Guide

26

5-4.

Removing Knob From Front Panel

26

5-5.

Aligning Drive Rolls and Wire Guide

27

5-6.

Replacing Gun Contact Tip

27

5-7.

Installing Cable Hangers

28

5-8.

Removing Nozzle, Contact Tip, And Adapter, Changing Liner, And Cleaning Gun Casing

29

5-9.

Welding Troubleshooting Table

30

5-10.

Wire Drive/Gun Troubleshooting Table

30

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Contents File MIG Gmaw OM-235 281AProcesses DescriptionProtect Your Investment From Hobart to YouTable of Contents Warranty HOT Parts can burn Symbol UsageArc Welding Hazards Electric Shock can killFlying Metal or Dirt can injure eyes Fumes and Gases can be hazardousARC Rays can burn eyes and skin Welding can cause fire or explosionMoving Parts can injure Welding Wire can injureFire or Explosion hazard Falling Equipment can injureAbout Implanted Medical Devices Principal Safety StandardsCalifornia Proposition 65 Warnings EMF InformationUNE Décharge Électrique peut entraîner la mort Symboles utilisésDES Pièces Chaudes peuvent provoquer des brûlures graves LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in cendie ou une explosion LA Chute DE L’APPAREIL peut blesser LE Bruit peut endommager l’ouïeLES Bouteilles peuvent exploser si elles sont endommagées Risque D’INCENDIE OU D’EXPLO- SionProposition californienne 65 Avertissements LES Fils DE Soudage peuvent provoquer des blessuresLE Soudage À L’ARC risque de provoquer des interférences Principales normes de sécurité Information EMFEn ce qui concerne les implants médicaux OM-235 281 Specifications Welding Power Source Duty Cycle And OverheatingOverheating 40.0 35.0 30.0 25.0 20.0 15.0 10.0 100 150 200 250 300 Volt-Ampere CurvesVoltage AmperageMIG GUN Installing Welding GunInstalling Work Clamp Connecting To Weld Output TerminalsElectrode Negative Dcen Setting Gun Polarity For Wire TypeInstalling 2 lb Wire Spool And Adjusting Hub Tension Changing PolarityInstalling 33 lb Wire Spool And Adjusting Hub Tension Installing 10 lb Wire Spool And Adjusting Hub TensionInstalling Gas Supply Rear PanelTools Needed 1-1/8, 5/8 Positioning Jumper Links Turn off and disconnect input powerInput Amperes At Rated Output Electrical Service GuideHz Single Input VoltageConductors from unit Selecting a Location And Connecting Input PowerDo not move or operate unit where it could tip Special installation may beThreading Welding Wire Turn Off unit, and disconnect input power Wire Speed Control Controls3070 2080 1090 Weld Parameters Selecting Wire, Gas and Control SettingsBefore maintaining Routine MaintenanceDisconnect power Supplementary ProtectorsReplacing Drive Roll And Wire Inlet Guide Turn Off powerRemoving Knob From Front Panel Aligning Drive Rolls and Wire Guide Turn Off power before replacing contact tipReplacing Gun Contact Tip Installing Cable Hangers Turn Off power before Installing cable hangersCable Hanger Screws Tools Needed Turn off welding power source/wire feeder Welding Trouble Remedy Welding Troubleshooting TableWire Drive/Gun Troubleshooting Table Wire Drive/Gun Trouble RemedyTypical MIG Process Connections − MIG Welding Gmaw GuidelinesSelect Voltage Typical MIG Process Control SettingsWire Size Amperage Range AmperageGroove Welds Holding And Positioning Welding GunShort Normal Long Conditions That Affect Weld Bead ShapePush Perpendicular DragPoor Weld Bead Characteristics Good Weld Bead CharacteristicsGun Movement During Welding Possible Causes Corrective Actions Troubleshooting − Excessive SpatterTroubleshooting − Porosity Troubleshooting − Excessive PenetrationTroubleshooting − Lack Of Penetration Troubleshooting − Incomplete FusionTroubleshooting − Burn-Through Direction Troubleshooting − Waviness Of BeadTroubleshooting − Distortion Base metal to moveTroubleshooting Guide For Semiautomatic Welding Equipment Common MIG Shielding GasesApplication Drive rolls if necessary Welding arc not stable Wire slipping in drive rollsReadjust welding parameters Welding power source− Electrical Diagram 10 − Fig 17 − Fig Main AssemblyItem Dia Part Description Quantity Mkgs Center Baffle w/Components Center Baffle w/Components -1Item Rear Panel w/Components Front Panel w/Components 234 Wire Drive Assembly Wire Drive Assembly237 H200L4−15 GunKnurl Drive Roll For Hard Shell Cored Wires AccessoriesService SupportAssistance Hobart Welding Products Contact your Distributor for