Hobart Welding Products 230 manual Installing 10 lb Wire Spool And Adjusting Hub Tension

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3-9. Installing 10 lb Wire Spool And Adjusting Hub Tension

2

1

3

4

5

6

7

1Spool Hub

2Spool Hub Adapter

3Spool Hub Nut

4Keyed Washer (2)

5Compression Spring

6Washer

7Nut

Assemble components in numer- ical order as shown.

Slide spool hub adapter up on hub for the smaller spool making sure it is positioned in the anti-rotation notches.

Secure hub nut on spool hub ad- aptor.

Position remaining components.

Hand tighten nut to create a slight drag while rotating wire spool.

.Over tightening nut may cause wire slippage.

242 147-A

3-10. Installing 33 lb Wire Spool And Adjusting Hub Tension

 

1

Spool Hub

 

2

Spool Hub Adapter

 

3

Spool Hub Nut

 

4

Keyed Washer (2)

 

5

Compression Spring

 

6

Washer

 

7

Nut

2

Assemble components in numer-

 

ical order as shown.

1

Slide spool hub adapter up on hub

 

for the smaller spool making sure

3

it is positioned in the anti-rotation

notches.

 

4

Secure hub nut on spool hub ad-

aptor.

 

5

Position remaining components.

 

6

Hand tighten nut to create a slight

7

drag while rotating wire spool.

 

. Over tightening nut may

 

 

cause wire slippage.

242 148-A

OM-235 281 Page 16

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Contents OM-235 281A ProcessesDescription File MIG GmawFrom Hobart to You Protect Your InvestmentTable of Contents Warranty Symbol Usage Arc Welding HazardsElectric Shock can kill HOT Parts can burnFumes and Gases can be hazardous ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal or Dirt can injure eyesWelding Wire can injure Fire or Explosion hazardFalling Equipment can injure Moving Parts can injurePrincipal Safety Standards California Proposition 65 WarningsEMF Information About Implanted Medical DevicesSymboles utilisés UNE Décharge Électrique peut entraîner la mortLE Soudage peut provoquer un in cendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux LE Bruit peut endommager l’ouïe LES Bouteilles peuvent exploser si elles sont endommagéesRisque D’INCENDIE OU D’EXPLO- Sion LA Chute DE L’APPAREIL peut blesserLE Soudage À L’ARC risque de provoquer des interférences Proposition californienne 65 AvertissementsLES Fils DE Soudage peuvent provoquer des blessures En ce qui concerne les implants médicaux Principales normes de sécuritéInformation EMF OM-235 281 Overheating SpecificationsWelding Power Source Duty Cycle And Overheating Volt-Ampere Curves VoltageAmperage 40.0 35.0 30.0 25.0 20.0 15.0 10.0 100 150 200 250 300Installing Welding Gun MIG GUNConnecting To Weld Output Terminals Installing Work ClampSetting Gun Polarity For Wire Type Installing 2 lb Wire Spool And Adjusting Hub TensionChanging Polarity Electrode Negative DcenInstalling 10 lb Wire Spool And Adjusting Hub Tension Installing 33 lb Wire Spool And Adjusting Hub TensionTools Needed 1-1/8, 5/8 Installing Gas SupplyRear Panel Turn off and disconnect input power Positioning Jumper LinksElectrical Service Guide Hz SingleInput Voltage Input Amperes At Rated OutputSelecting a Location And Connecting Input Power Do not move or operate unit where it could tipSpecial installation may be Conductors from unitThreading Welding Wire Turn Off unit, and disconnect input power 3070 2080 1090 Wire Speed ControlControls Selecting Wire, Gas and Control Settings Weld ParametersRoutine Maintenance Disconnect powerSupplementary Protectors Before maintainingRemoving Knob From Front Panel Replacing Drive Roll And Wire Inlet GuideTurn Off power Replacing Gun Contact Tip Aligning Drive Rolls and Wire GuideTurn Off power before replacing contact tip Cable Hanger Screws Tools Needed Installing Cable HangersTurn Off power before Installing cable hangers Turn off welding power source/wire feeder Welding Troubleshooting Table Wire Drive/Gun Troubleshooting TableWire Drive/Gun Trouble Remedy Welding Trouble Remedy− MIG Welding Gmaw Guidelines Typical MIG Process ConnectionsTypical MIG Process Control Settings Wire Size Amperage RangeAmperage Select VoltageHolding And Positioning Welding Gun Groove WeldsConditions That Affect Weld Bead Shape PushPerpendicular Drag Short Normal LongGun Movement During Welding Poor Weld Bead CharacteristicsGood Weld Bead Characteristics Troubleshooting − Excessive Spatter Troubleshooting − PorosityTroubleshooting − Excessive Penetration Possible Causes Corrective ActionsTroubleshooting − Burn-Through Troubleshooting − Lack Of PenetrationTroubleshooting − Incomplete Fusion Troubleshooting − Waviness Of Bead Troubleshooting − DistortionBase metal to move DirectionApplication Troubleshooting Guide For Semiautomatic Welding EquipmentCommon MIG Shielding Gases Welding arc not stable Wire slipping in drive rolls Readjust welding parametersWelding power source Drive rolls if necessary− Electrical Diagram Main Assembly 10 − Fig 17 − FigItem Dia Part Description Quantity Mkgs Center Baffle w/Components Center Baffle w/Components -1Item Rear Panel w/Components Front Panel w/Components Wire Drive Assembly 234 Wire Drive AssemblyH200L4−15 Gun 237Accessories Knurl Drive Roll For Hard Shell Cored WiresAssistance ServiceSupport Contact your Distributor for Hobart Welding Products