Hobart Welding Products
230
manual
Installing Cable Hangers, Cable Hanger Screws Tools Needed
Troubleshooting
Specifications
Poor Weld Bead Characteristics
Install
Electrical Diagram
Symbol Usage
Welding Wire can injure
Warranty
Maintenance
Accessories
Page 32
5-7.
Installing Cable Hangers
2
1
!
Turn Off power before
installing cable hangers.
1
Cable Hanger
2
Screws
Tools Needed:
Ref. 242
165-A
OM-235
281 Page 28
Page 31
Page 33
Image 32
Page 31
Page 33
Contents
OM-235 281A
Processes
Description
File MIG Gmaw
From Hobart to You
Protect Your Investment
Table of Contents
Warranty
Symbol Usage
Arc Welding Hazards
Electric Shock can kill
HOT Parts can burn
Fumes and Gases can be hazardous
ARC Rays can burn eyes and skin
Welding can cause fire or explosion
Flying Metal or Dirt can injure eyes
Welding Wire can injure
Fire or Explosion hazard
Falling Equipment can injure
Moving Parts can injure
Principal Safety Standards
California Proposition 65 Warnings
EMF Information
About Implanted Medical Devices
Symboles utilisés
UNE Décharge Électrique peut entraîner la mort
LE Soudage peut provoquer un in cendie ou une explosion
DES Pièces Chaudes peuvent provoquer des brûlures graves
LES Fumées ET LES GAZ peuvent être dangereux
LE Bruit peut endommager l’ouïe
LES Bouteilles peuvent exploser si elles sont endommagées
Risque D’INCENDIE OU D’EXPLO- Sion
LA Chute DE L’APPAREIL peut blesser
LE Soudage À L’ARC risque de provoquer des interférences
Proposition californienne 65 Avertissements
LES Fils DE Soudage peuvent provoquer des blessures
En ce qui concerne les implants médicaux
Principales normes de sécurité
Information EMF
OM-235 281
Overheating
Specifications
Welding Power Source Duty Cycle And Overheating
Volt-Ampere Curves
Voltage
Amperage
40.0 35.0 30.0 25.0 20.0 15.0 10.0 100 150 200 250 300
Installing Welding Gun
MIG GUN
Connecting To Weld Output Terminals
Installing Work Clamp
Setting Gun Polarity For Wire Type
Installing 2 lb Wire Spool And Adjusting Hub Tension
Changing Polarity
Electrode Negative Dcen
Installing 10 lb Wire Spool And Adjusting Hub Tension
Installing 33 lb Wire Spool And Adjusting Hub Tension
Tools Needed 1-1/8, 5/8
Installing Gas Supply
Rear Panel
Turn off and disconnect input power
Positioning Jumper Links
Electrical Service Guide
Hz Single
Input Voltage
Input Amperes At Rated Output
Selecting a Location And Connecting Input Power
Do not move or operate unit where it could tip
Special installation may be
Conductors from unit
Threading Welding Wire
Turn Off unit, and disconnect input power
3070 2080 1090
Wire Speed Control
Controls
Selecting Wire, Gas and Control Settings
Weld Parameters
Routine Maintenance
Disconnect power
Supplementary Protectors
Before maintaining
Removing Knob From Front Panel
Replacing Drive Roll And Wire Inlet Guide
Turn Off power
Replacing Gun Contact Tip
Aligning Drive Rolls and Wire Guide
Turn Off power before replacing contact tip
Cable Hanger Screws Tools Needed
Installing Cable Hangers
Turn Off power before Installing cable hangers
Turn off welding power source/wire feeder
Welding Troubleshooting Table
Wire Drive/Gun Troubleshooting Table
Wire Drive/Gun Trouble Remedy
Welding Trouble Remedy
− MIG Welding Gmaw Guidelines
Typical MIG Process Connections
Typical MIG Process Control Settings
Wire Size Amperage Range
Amperage
Select Voltage
Holding And Positioning Welding Gun
Groove Welds
Conditions That Affect Weld Bead Shape
Push
Perpendicular Drag
Short Normal Long
Gun Movement During Welding
Poor Weld Bead Characteristics
Good Weld Bead Characteristics
Troubleshooting − Excessive Spatter
Troubleshooting − Porosity
Troubleshooting − Excessive Penetration
Possible Causes Corrective Actions
Troubleshooting − Burn-Through
Troubleshooting − Lack Of Penetration
Troubleshooting − Incomplete Fusion
Troubleshooting − Waviness Of Bead
Troubleshooting − Distortion
Base metal to move
Direction
Application
Troubleshooting Guide For Semiautomatic Welding Equipment
Common MIG Shielding Gases
Welding arc not stable Wire slipping in drive rolls
Readjust welding parameters
Welding power source
Drive rolls if necessary
− Electrical Diagram
Main Assembly
10 − Fig 17 − Fig
Item Dia Part Description Quantity Mkgs
Center Baffle w/Components
Center Baffle w/Components -1Item
Rear Panel w/Components
Front Panel w/Components
Wire Drive Assembly
234 Wire Drive Assembly
H200L4−15 Gun
237
Accessories
Knurl Drive Roll For Hard Shell Cored Wires
Assistance
Service
Support
Contact your Distributor for
Hobart Welding Products
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