Hobart Welding Products 187 manual Installing Gas Supply

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5-6. Installing Gas Supply

1

. DO NOT use Argon/Mixed gas regulator/flowmeter

with CO2 shielding gas. See Parts List for optional CO2 gas regulator/flowmeter.

4

2

7

3

5

Argon Gas Or

Mixed Gas

6

Obtain gas cylinder and chain to running gear, wall, or other stationary support so cylinder cannot fall and break off valve.

1Cap

2Cylinder Valve

Remove cap, stand to side of valve, and open valve slightly. Gas flow blows dust and dirt from valve. Close valve.

3Cylinder

4Regulator/Flowmeter Install so face is vertical.

5Regulator/Flowmeter Gas Hose Connection

6Welding Power Source Gas Hose Connection

Connect supplied gas hose between regulator/flowmeter gas hose connection, and fitting on rear of welding power source.

7 Flow Adjust

Flow rate should be set when gas is flowing through welding power source and welding gun. Open feedhead pressure assembly so that wire will not feed. Press gun trigger to start gas flow.

Typical flow rate is 20 cfh (cubic feet per hour). Check wire manufacturer’s recommended flow rate.

After flow is set, close feedhead pressure assembly.

Feedhead Pressure

Feedhead Pressure

Assembly Open

Assembly Closed

Tools Needed:

5/8, 1-1/8 in.

Ref. 804 654-A / 802 441 / Ref. 804 623-B

OM-228 187 Page 16

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Contents OM-228 187B ProcessesDescription 2010−01From Hobart to You Protect Your InvestmentTable of Contents − Parts List Symbol Usage Arc Welding HazardsElectric Shock can kill HOT Parts can burnFumes and Gases can be hazardous ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal or Dirt can injure eyesWelding Wire can injure Fire or Explosion hazardFalling Equipment can injure Moving Parts can injurePrincipal Safety Standards California Proposition 65 WarningsEMF Information About Implanted Medical DevicesSymboles utilisés UNE Décharge Électrique peut entraîner la mortLE Soudage peut provoquer un incendie ou une explosion LES Pièces Chaudes peuvent provoquer des brûluresLES Fumées ET LES GAZ peuvent être dangereux LE Bruit peut endommager l’ouïe LES Bouteilles peuvent exploser si elles sont endommagéesRisque D’INCENDIE OU LA Chute DE L’ÉQUIPEMENT peut provoquer des blessuresProposition californienne 65 Avertissements Les Pièces Mobiles peuvent causer des blessuresLES Fils DE Soudage peuvent provoquer des blessures LE Soudage À L’ARC risque de provoquer des interférencesEn ce qui concerne les implants médicaux Principales normes de sécuritéInformations relatives aux CEM OM-228 187 − Specifications Symbols And DefinitionsSpecifications − DefinitionsDuty Cycle And Overheating Volt-Ampere CurvesAmperes OutputInstalling Welding Gun − InstallationInstalling Nozzle, Contact Tip, And Adapter Installing Work Clamp Changing Polarity Turn off welding power sourceProcess/Polarity Table Installing Gas Supply Selecting a Location And Connecting Input Power Electrical Service Guide Installing Wire Spool And Adjusting Hub TensionThreading Welding Wire Hold wire tightly to keep it from unraveling− Operation ControlsOM-228 187 Weld Parameter Chart CFH227010 − Maintenance & Troubleshooting Routine MaintenanceOverload Protection Drive Motor ProtectionChanging Drive Roll Or Wire Inlet Guide Thread wire according to Replacing Switch And/Or Head Tube Troubleshooting Table Trouble RemedyOM-228 187 − Electrical Diagram Circuit Diagram228 180-A − MIG Welding Gmaw Guidelines Typical MIG Process ConnectionsSelect Voltage Typical MIG Process Control SettingsWire Size Amperage Range Holding And Positioning Welding Gun Groove WeldsConditions That Affect Weld Bead Shape Gun Movement During Welding Poor Weld Bead CharacteristicsGood Weld Bead Characteristics Troubleshooting − Excessive Spatter Troubleshooting − PorosityTroubleshooting − Excessive Penetration Possible Causes Corrective ActionsTroubleshooting − Burn-Through Troubleshooting − Lack Of PenetrationTroubleshooting − Incomplete Fusion Troubleshooting − Waviness Of Bead Troubleshooting − DistortionApplication Troubleshooting Guide For Semiautomatic Welding EquipmentCommon MIG Shielding Gases Welding arc not stable Wire slipping in drive rolls − Parts List Main AssemblyDia Part Description Quantity 228 H100S2-10 Gun 245Optional Drive Rolls OptionsAssistance ServiceSupport Contact your Distributor for Hobart Welding Products