Hobart Welding Products 187 manual Replacing Switch And/Or Head Tube

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7-6. Replacing Switch And/Or Head Tube

! Turn Off welding power source /wire feeder and disconnect gun.

1 Remove screws (5)

2 Remove handle halves.

and nuts (4).

 

Remove screw on opposite side.

4 Secure head tube in vice.

5 Loosen jam nut. Remove from vice and turn head tube out by hand.

6 Hand-tighten head tube into cable connector.

8Remove from vice. Reposition handle halves, and install switch housing.

Tools Needed:

15 mm

phillips

3Remove switch housing. Install new switch and connect leads (polarity is not important). Reassemble in reverse order. If replacing head tube, continue to end of figure.

7Place head tube in vice and tighten until nuts are tight.

9Reinstall screws and nuts.

Reinstall screw on opposite side.

243 840-A

OM-228 187 Page 27

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Contents 2010−01 OM-228 187BProcesses DescriptionProtect Your Investment From Hobart to YouTable of Contents − Parts List HOT Parts can burn Symbol UsageArc Welding Hazards Electric Shock can killFlying Metal or Dirt can injure eyes Fumes and Gases can be hazardousARC Rays can burn eyes and skin Welding can cause fire or explosionMoving Parts can injure Welding Wire can injureFire or Explosion hazard Falling Equipment can injureAbout Implanted Medical Devices Principal Safety StandardsCalifornia Proposition 65 Warnings EMF InformationUNE Décharge Électrique peut entraîner la mort Symboles utilisésLES Fumées ET LES GAZ peuvent être dangereux LES Pièces Chaudes peuvent provoquer des brûluresLE Soudage peut provoquer un incendie ou une explosion LA Chute DE L’ÉQUIPEMENT peut provoquer des blessures LE Bruit peut endommager l’ouïeLES Bouteilles peuvent exploser si elles sont endommagées Risque D’INCENDIE OULE Soudage À L’ARC risque de provoquer des interférences Proposition californienne 65 AvertissementsLes Pièces Mobiles peuvent causer des blessures LES Fils DE Soudage peuvent provoquer des blessuresInformations relatives aux CEM Principales normes de sécuritéEn ce qui concerne les implants médicaux OM-228 187 − Definitions − SpecificationsSymbols And Definitions SpecificationsOutput Duty Cycle And OverheatingVolt-Ampere Curves AmperesInstalling Nozzle, Contact Tip, And Adapter − InstallationInstalling Welding Gun Installing Work Clamp Process/Polarity Table Turn off welding power sourceChanging Polarity Installing Gas Supply Selecting a Location And Connecting Input Power Installing Wire Spool And Adjusting Hub Tension Electrical Service GuideHold wire tightly to keep it from unraveling Threading Welding WireControls − OperationOM-228 187 CFH Weld Parameter Chart227010 Drive Motor Protection − Maintenance & TroubleshootingRoutine Maintenance Overload ProtectionChanging Drive Roll Or Wire Inlet Guide Thread wire according to Replacing Switch And/Or Head Tube Trouble Remedy Troubleshooting TableOM-228 187 Circuit Diagram − Electrical Diagram228 180-A Typical MIG Process Connections − MIG Welding Gmaw GuidelinesWire Size Amperage Range Typical MIG Process Control SettingsSelect Voltage Groove Welds Holding And Positioning Welding GunConditions That Affect Weld Bead Shape Good Weld Bead Characteristics Poor Weld Bead CharacteristicsGun Movement During Welding Possible Causes Corrective Actions Troubleshooting − Excessive SpatterTroubleshooting − Porosity Troubleshooting − Excessive PenetrationTroubleshooting − Incomplete Fusion Troubleshooting − Lack Of PenetrationTroubleshooting − Burn-Through Troubleshooting − Distortion Troubleshooting − Waviness Of BeadCommon MIG Shielding Gases Troubleshooting Guide For Semiautomatic Welding EquipmentApplication Welding arc not stable Wire slipping in drive rolls Main Assembly − Parts ListDia Part Description Quantity 228 245 H100S2-10 GunOptions Optional Drive RollsSupport ServiceAssistance Hobart Welding Products Contact your Distributor for