Hobart Welding Products 187 manual Electrical Service Guide

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5-8. Electrical Service Guide

Failure to follow these electrical service guide recommendations could create an electric shock or fire hazard. These recommenda- tions are for a dedicated branch circuit sized for the rated output and duty cycle of the welding power source.

Input Voltage (V)

230

 

 

Input Amperes (A) At Rated Output

20.5

 

 

Max Recommended Standard Fuse Or Circuit Breaker Rating In Amperes

 

Circuit Breaker 1, Time-Delay Fuses 2

25

Normal Operating Fuses 3

30

Min Input Conductor Size In AWG

14

 

 

Max Recommended Input Conductor Length In Feet (Meters)

67

(20)

 

 

 

Min Grounding Conductor Size In AWG

14

 

 

Reference: 2008 National Electrical Code (NEC) (including article 630)

1If a circuit breaker is used in place of a fuse, choose a circuit breaker with time-current curves comparable to the recommended fuse.

2“Time-Delay” fuses are UL class “RK5” . See UL 248.

3“Normal Operating” (general purpose - no intentional delay) fuses are UL class “K5” (up to and including 60 amps), and UL class “H” ( 65 amps and above).

4Conductor data in this section specifies conductor size (excluding flexible cord or cable) between the panelboard and the equipment per NEC Table 310.16. If a flexible cord or cable is used, minimum conductor size may increase. See NEC Table 400.5(A) for flexible cord and cable requirements.

5-9. Installing Wire Spool And Adjusting Hub Tension

Installing 4 in. (102 mm) Wire Spool

When a slight force is needed to turn spool, tension is set.

Installing 8 in. (203 mm) Wire Spool

Adapter used with

8 in. (203 mm)

spool only.

 

Retaining ring used

 

with 8 in. (203 mm)

Tools Needed:

spool only.

 

 

1/2 in.

When a slight force is needed to turn spool, tension is set.

803 012 / 803 013 -B / Ref. 802 971-C

OM-228 187 Page 18

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Contents Description OM-228 187BProcesses 2010−01From Hobart to You Protect Your InvestmentTable of Contents − Parts List Electric Shock can kill Symbol UsageArc Welding Hazards HOT Parts can burnWelding can cause fire or explosion Fumes and Gases can be hazardousARC Rays can burn eyes and skin Flying Metal or Dirt can injure eyesFalling Equipment can injure Welding Wire can injureFire or Explosion hazard Moving Parts can injureEMF Information Principal Safety StandardsCalifornia Proposition 65 Warnings About Implanted Medical DevicesSymboles utilisés UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux LES Pièces Chaudes peuvent provoquer des brûluresLE Soudage peut provoquer un incendie ou une explosion Risque D’INCENDIE OU LE Bruit peut endommager l’ouïeLES Bouteilles peuvent exploser si elles sont endommagées LA Chute DE L’ÉQUIPEMENT peut provoquer des blessuresLES Fils DE Soudage peuvent provoquer des blessures Proposition californienne 65 AvertissementsLes Pièces Mobiles peuvent causer des blessures LE Soudage À L’ARC risque de provoquer des interférencesInformations relatives aux CEM Principales normes de sécuritéEn ce qui concerne les implants médicaux OM-228 187 Specifications − SpecificationsSymbols And Definitions − DefinitionsAmperes Duty Cycle And OverheatingVolt-Ampere Curves OutputInstalling Nozzle, Contact Tip, And Adapter − InstallationInstalling Welding Gun Installing Work Clamp Process/Polarity Table Turn off welding power source Changing Polarity Installing Gas Supply Selecting a Location And Connecting Input Power Electrical Service Guide Installing Wire Spool And Adjusting Hub TensionThreading Welding Wire Hold wire tightly to keep it from unraveling− Operation ControlsOM-228 187 Weld Parameter Chart CFH227010 Overload Protection − Maintenance & TroubleshootingRoutine Maintenance Drive Motor ProtectionChanging Drive Roll Or Wire Inlet Guide Thread wire according to Replacing Switch And/Or Head Tube Troubleshooting Table Trouble RemedyOM-228 187 − Electrical Diagram Circuit Diagram228 180-A − MIG Welding Gmaw Guidelines Typical MIG Process ConnectionsWire Size Amperage Range Typical MIG Process Control SettingsSelect Voltage Holding And Positioning Welding Gun Groove WeldsConditions That Affect Weld Bead Shape Good Weld Bead Characteristics Poor Weld Bead CharacteristicsGun Movement During Welding Troubleshooting − Excessive Penetration Troubleshooting − Excessive SpatterTroubleshooting − Porosity Possible Causes Corrective ActionsTroubleshooting − Incomplete Fusion Troubleshooting − Lack Of PenetrationTroubleshooting − Burn-Through Troubleshooting − Waviness Of Bead Troubleshooting − DistortionCommon MIG Shielding Gases Troubleshooting Guide For Semiautomatic Welding EquipmentApplication Welding arc not stable Wire slipping in drive rolls − Parts List Main AssemblyDia Part Description Quantity 228 H100S2-10 Gun 245Optional Drive Rolls OptionsSupport ServiceAssistance Contact your Distributor for Hobart Welding Products