Hobart Welding Products 187 manual H100S2-10 Gun, 245

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1	2	3	4		12
	2	3

				5	13
					13
					6

7	7

11

10

9

8

					246 670-A
				Figure 10-2. H100S2-10 Gun
Item		Dia.	Part	Description	Quantity
	No.	Mkgs.	No.	Description	Quantity
			245 924	Figure 10-2. H100S2-10 Gun

. . .	1 . . .	. . . . . .	. 169 715	. . NOZZLE, slip type .500 orf flush	. . . 1
. . .	1 . . .	. . . . . .	+226 190	. . NOZZLE, flux cored slip type	. . . 1
. . .	2 . . .	. . . . . .	+087 299	. . TIP, contact scr .023 wire x 1.125	. . . 1
. . .	2 . . .	. . . . . .	+000 067	. . TIP, contact scr .030 wire x 1.125	. . . 1
. . .	2 . . .	. . . . . .	+000 068	. . TIP, contact scr .035 wire x 1.125	. . . 1
. . .	2 . . .	. . . . . .	+000 069	. . TIP, contact scr .045 wire x 1.125	. . . 1
. . .	3 . . .	. . . . . .	. 170 470	. . RING, retaining	. . . 1
. . .	4 . . .	. . . . . .	. 169 716	. . ADAPTER, contact tip	. . . 1
. . .	5 . . .	. . . . . .	. 246 373	. . TUBE, head	. . . 1
. . .	6 . . .	. . . . . .	. 243 865	. . NUT, jam	. . . 1
. . .	7 . . .	. . . . . .	. 242 832	. . HANDLE	. . . 1
. . .	8 . . .	. . . . . .	. 225 410	. . SWITCH, trigger	. . . 1
. . .	9 . . .	. . . . . .	. 246 380	. . HOUSING, power pin	. . . 1
. . . 10 . . .		. . . . . .	. 245 927	. . CONNECTOR, feeder	. . . 1
. . . 11 . . .		. . . . . .	. 197 123	. . O−RING, .312 ID X .062 70 duro buna−n	. . . 2
. . . 12 . . .		. . . . . .	+194 010	. . LINER, monocoil .023/.025 wire x 15ft (consisting of)	. . . 1
. . . 12 . . .		. . . . . .	+194 011	. . LINER, monocoil .030/.035 wire x 15ft (consisting of)	. . . 1
. . . 12 . . .		. . . . . .	+194 012	. . LINER, monocoil .035/.045 wire x 15ft (consisting of)	. . . 1
. . . 13 . . .		. . . . . .	. 079 975	. . . . O-RING, .187 ID x .103CS rbr	. . . 1

+OPTIONAL

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model is required when ordering parts from your local distributor.

OM-228 187 Page 45

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Contents Processes OM-228 187BDescription 2010−01Protect Your Investment From Hobart to YouTable of Contents − Parts List Arc Welding Hazards Symbol UsageElectric Shock can kill HOT Parts can burnARC Rays can burn eyes and skin Fumes and Gases can be hazardousWelding can cause fire or explosion Flying Metal or Dirt can injure eyesFire or Explosion hazard Welding Wire can injureFalling Equipment can injure Moving Parts can injureCalifornia Proposition 65 Warnings Principal Safety StandardsEMF Information About Implanted Medical DevicesUNE Décharge Électrique peut entraîner la mort Symboles utilisésLES Fumées ET LES GAZ peuvent être dangereux LES Pièces Chaudes peuvent provoquer des brûluresLE Soudage peut provoquer un incendie ou une explosion LES Bouteilles peuvent exploser si elles sont endommagées LE Bruit peut endommager l’ouïeRisque D’INCENDIE OU LA Chute DE L’ÉQUIPEMENT peut provoquer des blessuresLes Pièces Mobiles peuvent causer des blessures Proposition californienne 65 AvertissementsLES Fils DE Soudage peuvent provoquer des blessures LE Soudage À L’ARC risque de provoquer des interférencesInformations relatives aux CEM Principales normes de sécuritéEn ce qui concerne les implants médicaux OM-228 187 Symbols And Definitions − SpecificationsSpecifications − DefinitionsVolt-Ampere Curves Duty Cycle And OverheatingAmperes OutputInstalling Nozzle, Contact Tip, And Adapter − InstallationInstalling Welding Gun Installing Work Clamp Process/Polarity Table Turn off welding power sourceChanging Polarity Installing Gas Supply Selecting a Location And Connecting Input Power Installing Wire Spool And Adjusting Hub Tension Electrical Service GuideHold wire tightly to keep it from unraveling Threading Welding WireControls − OperationOM-228 187 CFH Weld Parameter Chart227010 Routine Maintenance − Maintenance & TroubleshootingOverload Protection Drive Motor ProtectionChanging Drive Roll Or Wire Inlet Guide Thread wire according to Replacing Switch And/Or Head Tube Trouble Remedy Troubleshooting TableOM-228 187 Circuit Diagram − Electrical Diagram228 180-A Typical MIG Process Connections − MIG Welding Gmaw GuidelinesWire Size Amperage Range Typical MIG Process Control SettingsSelect Voltage Groove Welds Holding And Positioning Welding GunConditions That Affect Weld Bead Shape Good Weld Bead Characteristics Poor Weld Bead CharacteristicsGun Movement During Welding Troubleshooting − Porosity Troubleshooting − Excessive SpatterTroubleshooting − Excessive Penetration Possible Causes Corrective ActionsTroubleshooting − Incomplete Fusion Troubleshooting − Lack Of PenetrationTroubleshooting − Burn-Through Troubleshooting − Distortion Troubleshooting − Waviness Of BeadCommon MIG Shielding Gases Troubleshooting Guide For Semiautomatic Welding EquipmentApplication Welding arc not stable Wire slipping in drive rolls Main Assembly − Parts ListDia Part Description Quantity 228 245 H100S2-10 GunOptions Optional Drive RollsSupport ServiceAssistance Hobart Welding Products Contact your Distributor for